ROBERT P. LYNCH
Malta, N.Y. 12020
Phone: 518-***-****
E-Mail: acf6zu@r.postjobfree.com
SUMMARY OF QUALIFICATIONS
> Goal-oriented professional with 20+ years experience in
manufacturing.
> Operations Manager with Capital and Operating Budget experience
and full P+L responsibility.
> Proven leader of "Continuous Improvement Programs" resulting in
cost reductions/avoidance, inventory reductions and process
efficiencies.
> "Hands-on, floor" manager accomplished in building effective
cross-disciplinary teams, cultivating successful leaders,
identifying unseen problems, and generating innovative
solutions.
> Multi-level people skills with a successful history of
motivating teams to strive for and achieve higher goals.
KEY WORD SUMMARY
Capital Budget, Continuous Improvement, Cost Avoidance / Reduction, Cross-
Functional Teams, Cycle Time Reduction, Inventory Control, Labor Relations,
Operating Budget, Operations Management, Plant Operations, Production
Output, Safety Management, Vendor Management, P&L Management, Lean
Manufacturing, Advanced Work Systems, Six Sigma, Machine Efficiency.
PROFESSIONAL ACCOMPLISHMENTS
2013 - current Self Employed Consultant
> Client support projects focused on lean process
implementations and value enhancements.
4/2011 - 2/2013 SCA Americas, South Glens Falls, New York
Asset Manager P.M. # 9+10
> Lead on operational performance turnaround on Assets
that included a 5.6% increase on M.E. (machine
efficiency).
> Initiated process directional changes that included
"Quality Driven" decision SOP's and employee involved
decision making.
1/2010 -3/ 2011 FiberMark Inc., Brownville, New York
Plant Manager
> Initiated "Block Scheduling" strategies that sequenced
production runs to technology base; achieving reductions
in machine changes (20%), change-over scrap (10%) and
Customer lead-times and inventory levels.
> Eliminated obsolete job functions (15%) by applying Lean
Principles resulting in redesigned job functions and
task assignments.
2009 - 2009 Self Employed Consultant
> Client support projects focused on lean process
implementations and value enhancements. Entrepreneurial
investigation.
9/2006 - 10/2008 Interface Solution Inc., Fulton, New York
Plant Manager
> Championed strategies to achieve a $5.5 million
turnaround on a $60 million revenue budget (inclusive of
lean initiatives, staff reductions, task consolidations,
9% period cost reduction, 3% yield increases, uptime
increases, quality enhancements
> Simultaneously, led an Operational Culture Restructure
from a 2005 labor lockout to a 2008 labor contract with
full committee support and early approval.
6/2003 - 9/2006 Hollingsworth + Vose Company, Greenwich, New
York
Greenwich Mill Superintendent
> Operational lead in employee involved Programs including
Standard Process Set-ups, Six Sigma root cause analysis,
Safety Committee, Advanced Work Systems ...
> Launched "Predictive Block Scheduling" increasing
Operational efficiencies and decreasing Customer
leadtimes.
> Initiated Process upgrades, realigning to incorporate
Lean Manufacturing Concepts.
2002 -12/ 2002 Lydall Thermal/Acoustical, Columbus, Ohio
Plant Manager/Consultant
> Production lead in an Operational turnaround situation.
> Launched employee-involved committees for input into
process improvements. Outcome; increased employee moral
by creating ownership and accountability
1988 - 2001 Interface Solutions Inc. (Lydall-acquisition), Hoosick
Falls, New York
- 2000 Lydall Composite Materials (sold to Interface Solutions),
Hoosick Falls, New York
General Manager/Plant Manager
> Key role in divestment of operation.
> Full P+L and budget responsibility for a $12 million
division.
> Converted operation performance from a business loss to
a profit of $2 million.
> Directed the transforming of a manufacturing driven
plant to a quality driven, statistically controlled, ISO-
9002 producer of niche products.
> Installed Safety Programs that turned Operation from
poor frequency ratings to Corporation Safety Benchmark
Location.
> Generated $10 million annually in sales ... technical
lead on development of 2nd and 3rd generation product
lines and their manufacturing process.
> Preparation of monthly/annualized budgets and the
analysis of variations.
> Negotiated 3 union labor contracts and successfully
restructured entire organization.
1985 - 1988 Lydall Composite Materials, Hoosick Falls, New York
Plant Controller
> Responsible for location financial reports, capital
expenditure analysis, and all production
scheduling.
> Reduced product cost by 40% ... spearheaded Cost of
Quality Program. Set up cost accounting system including
actual versus standard performance analysis.
1982 - 1985 Lydall Composite Materials, Hoosick Falls, New York
Materials Manager/Purchasing Agent
> Direct management of all material procurement,
production scheduling and shipping.
CONTINUING EDUCATION
Numerous Seminars including:
. ISO 9000 Implementation ( Multi-Facet
Management
. Management Cultural Advancement ( Negotiating
. Finance ( Supervising
. Team Building ( Labor Law
. Six Sigma (Green Belt) ( Advanced Work
Systems
. Union Management ( OSHA and Safety
Management