Quality Assurance Manager ~ Quality Engineer ~ Quality Systems Manager ~
Operations/Production Manager ~ Shift Superintendent ~ TS16949 ~ JIT~AS9100
Stacey Bonham
Hartford City, IN 47348
Cell Phone 765-***-****
acesr3@r.postjobfree.com
QUALIFICATIONS SUMMARY
Detailed, results-oriented, hands-on Quality Control & Manufacturing
professional with a successful record of protecting my customers through
efficient use of effective quality philosophies, open communication, and
team building. I have solid people management and communication skills.
PROFESSIONAL EXPERIENCE
PPG Aerospace
Quality Manager 04/2012-
Current
. AS9100 Management Representative
. Manage Corrective/Preventive Action Program
. 5S Area Leader
. Interface with internal, external customers, suppliers and auditors
. Create and update work instructions
Key Plastics, LLC 01/2010
- 03/2012
Quality Manager
. Continually develop and review policies and procedures for supplier
quality management, supplier performance measurement, and continuous
improvement.
. Interface with cross-functional areas (i.e. Program Management, Supply
Chain, Manufacturing, Engineering, Product Support) to manage supplier
quality requirements, resolve issues and satisfy operational
objectives
. Effectively manage Non-Conformance Process
. Drive scorecard data by adherence and compliance to Non-Conformance
Process/Policies
. TS-16949 Management Representative.
. Reduced Ford Motor 6 month PPM from 24 PPM to 8 PPM within 9 months
. Successfully launched Ford In-Line Vehicle Sequencing (ILVS) to Ford
Oakville U38X Program (Flex/Edge)
Key Plastics, LLC 08/2009
- 12/2009
Operations Manager - Molding, Paint & Assembly
. Effectively supervised employees and equipment, changeover procedures,
and maintenance initiatives; monitor and maintain cost controls in
terms of production levels and employee scheduling; and communicate
expectations to employees regarding our company environmental and
safety, practices
. Developed and implemented process improvements with focus on safety,
environmental, quality, and production
. Developed Standard Operation Procedures, Quality Standards, and Work
Instructions
. Maintained the daily operations, both production schedule and
personnel management
Key Plastics, LLC 03/2006-
08/2009
Quality Engineer, Supplier Quality Engineer, & Quality Supervisor
. Implemented Material Review Board which met on a daily basis to make
speedy dispositions on suspect product in an effort to maintain low
inventory levels and reduce scrap
. Reduced scrap from 11% to 3% within 6 months saving $134,000 within 6
months using Material Review Board Process
. Ensure all new and existing products meet drawing requirements for
dimensional, DVPR, color, and functional specifics
. Establish quality standards and guidelines for manufactured products
and processes
. Prepare and submit all documents to satisfy AIAG PPAP requirements
throughout program cycles
. Work in conjunction with engineering group to assure process and
product SPC monitoring and continuous improvement efforts are
addressed
. Direct and coach QA personnel in fulfilling assigned responsibilities
. Maintained rigid quality standard by championing APQP meetings;
developing, maintaining, and updating process FMEAs, Quality Control
Plans, and PPAP submittals;
. Monitor and maintain Ford SIM System
Stacey Bonham
Page 2
Key Plastics, LLC 04/1999
- 02/2006
Production Supervisor/Superintendent - Molding & Assembly
Key Plastics, LLC 05/1997
- 04/1999
Build to sequence operator
Key Plastics, LLC 06/1996
- 05/1997
Internal Customer Care Auditor
Key Plastics, LLC 01/1994
- 06/1996
Assembly Operator
Professional Development
Conferences and seminars relevant to Quality and Supervision, TS Internal
Auditor training, Internal Corrective Actions Training, Global 8D Training,
Effective Communications, Visual Workplace, AS9100 Lead Auditor Training,
Green Belt Certificate
Technical Skills
Proficient in Microsoft Excel and Word, AS400, Ford Covisint, Chrysler
Covisint, MiniTab
References
Will be furnished upon request