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QA QC / Welding/ coation/ Mechanical Inspector, Inspection engineer

Location:
TN, India
Posted:
June 29, 2014

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Resume:

S.G.RAVICHANDRAN,

PLOT No: *, F*, BALAJI HOMES

19th STREET,ASTALAKSHMI NAGAR, ALAPPAKKAM

CHENNAI - 600 116. INDIA

Mobile Phone : India- +919*********, 822*******

Email : aceryx@r.postjobfree.com, aceryx@r.postjobfree.com

BRIEF INTRODUCTION ABOUT ME:

Mechanical Engineer with 27 Years' Experience in Refineries,

Petrochemicals, Oil and Gas Projects and Power plant projects in Saudi

Arabia, Oman, UAE and India. Experience in Mechanical Inspection of

Equipment's and Pumps, Pipeline Inspection Oil and Gas line, Pressure

Vessels, Boilers, Storage Tanks Inspection, Welding, NDT Inspection and

Painting and Coating Inspection of Piping and pipeline, Storage Tanks. Also

Experience in hot tapping,. Conversant with International codes and

standards, ASME Sec I, II, V, VIII, IX, ASME B 31.3, 31.4, 31.8, 31.1, API

1104, API 650 and BS standards.

TECHNICAL QUALIFICATION:

. Diploma in Mechanical Engineering (April 1986)

OTHER COURSES AND TRAININGS:

Senior Certified welding Inspector : SCWI

o Certificate No.: 12120128 ( Validity : Dec. 2015 )

o NACE Coating Inspector Level- 2 ( Validity Mar 2017)

o ASNT Level 2 in PT, MT, RT, UT.

o H2S and Safety Awareness Course.

COMPUTER KNOWLEDGE:

. Auto Cad (2D),M.S Office (Word, Excel)

AREAS OF EXPOSURE & EXPERTISE:

. Overseeing the installation & commissioning of different units of Oil

& Gas facilities, Mechanical Equipment's, pipeline, Petrochemicals,

Power Plants, Chemical industries and Water treatment plants.

. Ensuring HSE is paramount in every task carried out with the object of

zero HSE incidents

. Maintaining effective communication and co-ordination between

construction team, client and contractor.

. Take a positive lead in ensuring the project achieves its

objectivities in respect of HSE, quality, cost and schedule.

. Exposure in Mechanical Equipment's,Cross Country Pipelines, flow line,

CS, DSS and GRE Piping.

. Carrying out various stages of inspection during manufacturing of

Pressure Vessels, Heat Exchangers, columns, Storages Tanks, Inspection

of Power piping, Chemical and process piping.

. Pretest Punching of Test packs and Re instatement inspection for

Onshore oil and Gas facilities.

. Witness hydro test / pneumatic test of Test packages and Pressure

Vessels, storage tanks.

. Preparation of ITP, Testing Procedures, method statements for

equipment's, Pressure Vessels, heat exchangers, piping and various Oil

and gas field equipment's, Boilers and HRSG.

. Painting and Coating inspection of pipelines, Piping's Vessels and

Storage tanks.

PROFESSIONAL EXPERIENCE

Petrofac International (UAE) LLC., April

2012 to April 2014

PROJECT : South Yoloten Gas Field Development Project

- Turkmenistan

DESIGNATION : Senior Welding Inspector

CLIENT : TURKMEN GAS COMPANY

Responsibilities:

. Review and approval of Sub contractors ITP, Procedures and Method

statements.

. Execute and develop quality audit of Sub-contractors inspection

documentation works to assure that the required forms used in testing

submitted are approved by client representative.

. Monitoring welding of CS, LTCS, SS Process Piping of CPF area.

. Monitor and control of welders and welding activities.

. Witness Welders qualification test and PQR qualifications.

. Carry out Surveillance Inspection and issue SR/NCR if violation of ITP

and standards

. Inspections during fit-ups and welding of CS, LTCS, SS, Inco Alloy,

DSS Piping.

. Pre hydro line punch and post test reinstatement of system and sub

systems.

. Review and approval of Test packs.

. Witness hydro test of Pipelines and piping test packs.

. Perform Inspection as per Inspection & Test Plan.

. Preparation and review of documents Inspection Test Plan of the

project to ensure inspection shall be in accordance with the required

Quality Standard and Procedures.

Saipem SpA. UAE

November 2011 to March-2012

PROJECT : SHAH GAS DEVELOPEMENT PROJECT

DESIGNATION : QA/QC Mechanical Inspector

CLIENT : AL HOSIN (GASCO)

Responsibilities:

. Installation & Inspection for Static Equipment include Padding,

Elevation, Position, Orientation, Levelness, Pre.shaft alignment,

Run-out, Void, Surveillance inspection during erection and welding

of Piping, Pipe Strain, Motor / Turbine solo run, Final shaft

alignment, Prep. of Graph, P&ID Verification, Lube oil Flushing

Inspection, Mechanical Running test, Completion of inspection

records etc.

. Review and approval of ITP, QC Procedures.

. PQR qualification, Welder qualification and approval.

. Material Inspection and Review of MTC.

. Perform Mechanical and Piping inspection as per ITP.

. Liaise with contractors, Vendors and Client.

. Pre hydro inspection of Piping systems and Pipelines (above ground

and U/G)

. Final and reinstatement inspection of test systems.

. Review of test packs and approval.

VELLOSI OMAN

May 2009 to October 2011

PROJECTS : Onshore Oil and Gas field facilities projects for

PDO- Oman. Al-Burj

Pipeline Project, Nimr-C

FF Water Injection Project, Flow lines, Gas

line and Pipe line

projects for PDO, Oman. Gas Compressor Station

Fahud, OGC, Oman.

DESIGNATION : Senior Mechanical Inspection Engineer

CLIENTS : PDO- Shell, OMAN GAS COMPANY, Oman

Responsibilities:

. Working for PDO as a TPI / Sr. Mechanical Inspection Engineer for

Onshore Oil and Gas Field Facilities.

. Full in charge for Equipment Inspection, Material Inspection,

Mechanical & Welding Inspection, Welders Qualification, Hydrostatic

testing of Tanks, Oil and Gas pipe Line and Coating Inspection.

. Check preservation status of equipment's at site and storage area to

ensure the requirements of client and vendor.

. Review and approval of PQR qualification. Welder qualification and

approval.

. Witness Mechanical testing.

. Material Inspection and Review of MTC.

. Witness fit-up and final inspection of CS, SS, LTCS, and DSS

Piping's and Cross country pipelines.

. Inspections, monitor, supervise and witness during construction

stages of Pipeline projects and Onshore Oil and gas filed facilities

on behalf of PDO, Oman.

. Final and reinstatement inspection of test systems. Review of test

packs and approval. Storage tanks inspection. Hydro test /Leak test

of storage tanks.

. Painting and Coating Inspection of Pipe lines and Tanks.

. Monitor and Implementation of HSE.

Aquatech Systems Ltd, Oman/ UAE February

2007 to April-2009

PROJECT : Occidental - Mukhaizna MVC Water

treatment Project - Muscat / Oman

Part of Occidental

Oman Onshore Oil field facilities at Mukhaizna.

DESIGNATION : QA/QC Inspector

CLIENT : Occidental Oman

Responsibilities:

. Witness welder Qualification and PQR qualification test.

. Monitoring day to day construction of Super duplex / Duplex

Pressure Vessels and Piping and Vendor shop and Oxy-Mukhaizna Site.

. Perform Inspection as per approved ITP

. Witnessing final Visual and dimensional inspection of Vessels and

Piping

. Review of Material test certificates.

. Witnessing NDT test & Review of Radiography films

Belleli Saudi Heavy Industries Ltd KSA

December 2002 to December 2006

PROJECTS :Design, Engineering,

Manufacturing, construction and Supply of

Pressure Vessels, Columns,

Reactors, Heat Exchangers, Storage Tanks,

Piping Spools and Oil and

Gas field Equipment's for Various Saudi

Aramco, SABIC, TAKREER

Projects like Qatif Berri Gas Plant project,

Yanbu refinery Project,

Khurshania Gas Plant, NGL Shedgum

Uthmaniyah Sulfur Recovery

Project, JUPC Sabic Petrochemical

projects, Sohar Refinery

Project, Oman.

DESIGNATION : QA/QC Engineer

CLIENTS : Saudi Aramco, Technip, Bechtel,Toyo, Samsung

Engineering,

Snamprogetty, Technicas

Rreunidas & Aker Kaverner, JGC Japan,

Toyo, etc.

Responsibilities:

. Worked as a Project Quality Engineer for various Saudi Aramco and

SABIC Projects at Saudi Arabia.

. Monitor and control the Pool of QC, Welding, NDT and Painting

Inspectors to Execute Various Saudi Aramco and SABIC Projects.

. Prepare and Review of Inspection & Test plan for Pressure Vessels,

Columns and Heat exchangers in accordance with ASME Codes,

Standards and Client Specifications.

. Preparation and Review of Testing Procedure according to Client's

specification.

. Inspection and Testing of Pressure Vessels, Heat Exchangers and

Columns.

. Visual & Dimensional Inspection of Pressure Vessels, Columns and

Heat Exchanger.

. Welding inspection of Pressure vessels and Heat Exchangers.

. Carried out Visual and welding inspection on pressure vessels.

. Welding procedure qualification and welders qualification.

Babcock Borsig Power Chennai works ltd, Chennai, India January

1996to November 2002

PROJECTS : Design, Engineering, Procurement, manufacturing,

Erection and

Commissioning of Heat

Recovery Steam Generators of 100 to500 MW

Manufacturing and supply

of Equipments, Components associated to

Thermal power plants,

HRSG and CCPP to Various Power Plant and

Petrochemical projects

in India and Abroad.

DESIGNATION : Senior QA&QC Engineer

CLIENT : Paguthan CCPP- Gujarat, Reliance Industries Ltd,

Nagarjuna

Fertilizers and

Chemical, Lentjes-Nirma Power plant Project,

Netherland energy

management (NEM), TAKREER - Abudhabi

Responsibilities:

. Material Inspection and TC review.

. Preparation of ITP, Method Statements, NDT and Hydro testing

Procedures.

. Process identification and Traceability.

. In process inspection, final inspection and testing of Boiler Drums,

Fin tubes, Modules,

Economizer, Evaporator, Super heater modules associated

with HRSG and Thermal power

plants.

. Interpretations and RT and carry out PT,MT and UT.

. Witnessing Destructive testing such as Tensile test, Bend test and

Hardness Testing

. Witness of Shop hydro test.

. Preparation of Test Pack and Dossiers

Ignifluid Boilers India Ltd.

January 1995 to December 1995

PROJECTS : Design, Engineering, Procurement, manufacturing, Erection

and Commissioning of Industrial Boilers for Sugar,

chemical and Paper Industries and power boilers above

100 MW to various Clients total

DESIGNATION :QC Engineer

CLIENT : Various Clients in India

Responsibilities:

. Carryout material inspection, NDT, Visual and Dimensional Inspection

during manufacturing of FBC types Boilers, Waste heat recovery,

Baggase fired, Industrial Boilers and witness Hydro testing.

Cethar Vessels Ltd,Trichy,India

November 1988 to January 1995

PROJECTS : Design, Engineering, Procurement, manufacturing, Erection

and Commissioning of Industrial Boilers for Sugar,

chemical and Paper Industries and power boilers above

100 MW to various Clients total

DESIGNATION : QC Supervisor

CLIENT : Various Clients in India

Responsibilities:

. Worked as a QC Inspector and carried out Material Inspection and

documents review

. Perform inspections and monitor as per ITP.

. Carried out Various stage inspection and final Inspection during

fabrication of Boilers it is includes Mechanical components such as

Steam drums, water drum, Bank tubes, Economizer and super heater

coils and water wall panels. Carry out PT and MT on welds.

. Review of RT films.

. Witness Hydro test.

PERSIONAL DETAILS

Nationality : Indian

Marital Status : Married

Date of Birth : 02-06-1966

Language Known : Can speak and write Tamil & English

Passport No : H 0591058

Date of Issue : 24-12-2008

Date of Expiry : 23-12-2018



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