Firas Alkhyaat CCA, CCP, CQE
C: 587-***-**** ( acepfg@r.postjobfree.com
Quality Lead
Industrial & Corporate ( 10 years experience
Experienced and highly skilled Quality Engineer combining advanced quality
certification with diverse experience directing quality assurance and
quality control for major operations, manufacturers, and construction
projects.
Award-winning performance and consistent track record for improving
quality, identifying and eliminating risk, ensuring compliance,
streamlining processes, and significantly reducing costs.
Expertise includes:
Quality Management / TQM Quality Continuous Improvement
Audits/Inspections
Environmental Health & Risk Operations Leadership
Safety Identification/Mitigat
ion
Testing Methods & Standards Root Cause Analysis Statistical Process
Control
Quality Control Cost Reduction 5S
Quality Certification
TS16949 and 9100 on going
Certified Quality Engineer (CQE) - ASQ on going
Certified Construction Auditor (CCA) - NACA, USA 2011
Certified Control Professional (CCP) - NACA, USA 2011
Certified Auditor ISO 14001 - Bureau VERITAS, London 2005
Certified Auditor ISO 9001-2008 - Bureau VERITAS, London 2003
Professional Experience
Trans Canada - Temporary Contract Jan-2014 -
Present
Quality Auditor
Conducting audit assignments for the integrated management system
processes of the company
Vitafoam
Continuous Improvement Coordinator (6 month contract) May 2013 - December
2013
. Plan employees daily activities to insure production efficiencies
. Conduct regular performance feedback to employees & senior management
. Train employees in fundamentals of production as well as cross train the
staff in all facets of production
. Assign tasks & projects to Group Leads
. Building up SOP's.
. Participated in Lean Production and Kaizen Improvement to improve
production processes resulted in reduction of time and cost for two main
products.
. Submitted monthly data of performance parameters to the upper management,
along with proposals to eliminate bottlenecks in production operations.
UVIEW - CANADA
Quality Coordinator Jan 2013 - April 2013
. Build up SOP's.
. Participated in Lean Production and Kaizen Improvement to improve
production processes resulted in reduction of time and cost for two main
products.
. Submitted monthly data of performance parameters to the upper management,
along with proposals to eliminate bottlenecks in production operations.
. Provided quality assurance input to pre-qualifications, proposals,
engineering requisitions and enquiry packages.
. Inspected materials delivered to site to ensure compliance to contract
specifications.
. Conducted weekly and monthly preventive maintenance checks and follow ups
of automated production equipments and machines, to avoid unscheduled
production stoppages.
Dubai World - Group Internal Audit
($20B group of companies specializing in commercial, industrial, municipal
and residential property development)
Senior Quality Engineer 2007 - 2012
Managed both internal and external QA/QC compliance and risk mitigation
for high-profile development projects (up to $300M), including the world-
famous Palm Islands development in Dubai. Verified quality compliance,
identified risks, reviewed Inspection Test Plans, ensured proper controls
were established, and conducted regular on-site quality inspections and
follow-up audits.
< Earned Performance Award for saving over $10M for the group over a 3-year
span, with an additional savings $1M for audited tasks in 2009 alone
< Conducted 30 site inspections and 10 surprise audits over a 5-year
period, ensuring quality compliance across all areas
< Conducted internal and external audits that significantly improved
processes and met all management KPIs
< Led the quality team that identified 154 risks in the areas of
Feasibility, Tender, EPC Contracts, Payment, Variation, QA/QC, EHS,
Compliance Close Out and Extension of Time (EOTs)
< Completed 3 major Environmental Health and Safety audits- reviewed and
improved 50+ processes
< Worked with construction and engineering teams to resolve deficiencies
and non-conformances
MEGALAB-ALSERKAL Group
($40M business operating business in property development, environmental
engineering solutions, and ECO friendly cleaning manufacturer)
Quality-Operation Manager 2003 -
2007
Senior role overseeing internal and external QA/QC across all companies,
with concurrent operational leadership for a $3.5M environmental
bioremediation systems business. Recognized for championing quality and
continuous improvement initiatives across the corporation. $1M operating
budget.
Quality Engineer:
< Spearheaded improvements to company processes and documentation that
successfully secured ISO 9001/2008 and ISO 14001 certificates
< Developed and maintained a new Quality Information System deployed across
the organization
< Developed the company`s first Quality Manual, identifying 16 core
processes that improved customer satisfaction ratings and contributed to
a 15% market share growth
< Ensured compliance through routine customer feedback and quality audits
Operations Engineer
< Helped build the environmental bioremediation business from 100 to over
900 customers, and sustained a $1M annual profit
< Reduced supply chain costs by 5-15% annually, reducing annual cost of
services by over $30,000
< Earned CEO award for leading the R&D efforts that developed new pollution
control and waste management products, and for adding new services that
further increased market share by 15%
Cognis - Lootah Industries
(Major group of Industries interests in Personal Care Products, Detergents,
Cleaning Products, Carpentry, Bitumen and Water proof products )
Production/Quality In-charge 2002 - 2003
Oversaw all production operations, quality and new product development for
this 4-line manufacturing facility. Scope of accountability included
quality control, production planning, inventory management, and integrity
of all quality related data.
< Generated daily and weekly preventative maintenance schedules that
eliminated unscheduled production stoppages
< Converted new product recipes, reducing production costs by 10-16%
< Formulated 8 new products within 1 year that doubled production from 120
ton/month to 240 ton/month and grew revenues to exceed $1.4M
AL HUDA industrial HOLDING Company
Liaison Engineer 2000 - 2002
Executed over $10M in trade deals for the import of industrial chemicals
for water treatment, sewerage treatment, and chemical industries from UAE
to Iraq. Liaised with manufacturers and suppliers, negotiated terms, and
oversaw all logistics, operations, warehousing, distribution and
documentation.
Previous experience includes increasingly senior chemical engineering roles
with industrial manufacturers across the Middle East
Education
Bachelor of Chemical Engineering - University of Baghdad College of
Engineering 1985
Professional development
Professional Co-op program, B J Fleming Learning Centre (DPCDSB)
Mississauga ON in progress
Quality in Construction - International Internal Auditors, Dubai 2008-
2012
Water Treatment Production and Laboratory Tests - Gutting/Vivendi Group
1989
Industry Contributions/Affiliations
Member - American Society of Quality (ASQ) Jun 2012 - Present
Member - Institute of Internal Auditors (IIA) 2007 - Present
Member - National Association of Construction Auditors (NACA) 2011 -
Present
Member - OACET Canada 2010 - Present
Board Secretary General - Dubai Quality Group (NPO) 2005 - 2007