S AT H I YA M U R T H Y J A G A D E E S A N

**** ******* ******, ****** *****, MI 48326 • 484-***-**** acecqq@r.postjobfree.com

SUMMARY

Two and half years of

•

Product Development Engineer experience at Ashok Leyland, India

Certified Six Sigma Green

•

Belt from Clemson University

EDUCATION

Master of Science, Mechanical Engineering

May 2014

Clemson University, Clemson, SC

GPA 3.41/ 4.0

Six Sigma Quality, Green Belt

May-July 2013

Clemson University, Clemson, SC

Bachelor of Engineering, Production Engineering (Sandwich)

May 2009

Anna University, Chennai, Tamilnadu, India GPA

8.79/10.0

WORK EXPERIENCE

Ashok Leyland Chennai,

Tamilnadu, India

Deputy Manager, Engines Product Development, Technical Centre

Oct 2009-Apr 2012

• Part of Engine Product Development team for Off-road applications

• Developed diesel engines for Rotary Screw Compressor OEM's

• Generated 3D model and 2D drawing of engine assembly for DMU study using

ProEngineer

• Released EBOM and part drawings using in-house PLM software

• Coordinated in the development of parts with sourcing team and vendors

• Released Engineering Sketches for Proto Engine Assembly

• Assisted in Proto-engine assembly and Testing at manufacturing site

• Participated in field trials of application for evaluating engine performance

• Assisted in EBOM correction for older engine specifications as per management

strategy

• Designed and developed a fail-safe system for Screw Compressor Application as a

part of Graduate Executive Trainee(GET) project

• Conducted system level DFMEA(Fail safe system, Turbocharger system) with cross

functional teams

• Trained and certified in Hydraulics and Pneumatics as a part of GET training

ACADEMIC PROJECTS

Automotive Automated Fastening Analysis, Clemson University Spring

2014

Analyzed existing process

•

performance of sunroof assembly of BMW Manufacturing Co., SC as part of Quality

Assurance Term project using Minitab 16.

Developed SIPOC for the

•

fastening process

Conducted general Process

•

FMEA for the Torque tightening process

Utilized SPC tools to

•

determine out-of-control conditions, process dependence and process consistency on

applied variables

Developed regression model

•

and performed regression analysis to determine relationship between applied

variables

Design of Mars Rover, Clemson University Fall 2013

Applied design tools for the

•

Design of Mars Rover as part of Advanced Design Methodologies Term project.

Developed generalized

•

project objective based on customer requirements

Transformed customer

•

requirements in to constraints and criteria

Created functional

•

decomposition to generate form models and solutions

Utilized decision making

•

tools (pairwise comparison, weighted analysis) to identify best possible solution.

Convective Heat Transfer-Term project, Clemson University Spring

2013

Designed a device for

•

cooling 500ml of water from initial temperature of 100 deg C to as much as possible

in 20minutes using natural convection and stack effect principles

Theoretically calculated the

•

heat transfer at outer and inner surface and extended surfaces

Developed 3D Model of

•

different designs using SolidWorks to measure the surface area

Fabricated the device and

•

performed experiments to measure temperature drop

Demonstrated as a part of

•

competition and secured second best temperature drop of 42 deg C

Design and Analysis of Energy Director joints for the ultrasonic welding of Semi-crystalline

polymers

Undergraduate Research Project, Anna University 2008-

2009

Modelled different joint

•

designs of energy directors using ProEngineer

Simulated temperature

•

distribution at joint interface using ANSYS

Developed test specimens

•

for experimental study and performed ultrasonic welding

Measured weld temperature

•

at joint interface using thermocouple

Recorded data using DAQ

•

card and analyzed using Labview software

Measured the strength of

•

welded joints using tensile tester

Compared and

•

recommended efficient design based on the interface temperature and joint strength

INTERN EXPERIENCE

Bharat Heavy Electricals Limited Trichy,

Tamilnadu, India

Engineering Intern

Jan 2009-Mar 2009

• Assisted in stress and fatigue analysis of critical pressure vessel nozzle using

ProEngineer and ANSYS

• Studied valve manufacturing process and seamless steel tube manufacturing

process used in high pressure boilers

• Studied various welding process, destructive and non-destructive testing at

Welding Research Institute(WRI)

Industrial Training, PSG Industrial Institute

Coimbatore, Tamilnadu, India

• Underwent Training in the assembly of submersible pumps and motors

• Assisted in 3D modelling of PSG lathe parts using ProEngineer

• Studied the foundry process from pattern making till surface cleaning, testing

methods at Neelambur foundry division.

RELEVANT COURSEWORK

Quality Assurance for Automotive

Advanced Design Methodologies

Systems

Materials Selection in Engineering Design Six Sigma Quality

Foundations of Fluid Mechanics Statistical Methods

Macroscopic Thermodynamics Intro to Finite Element Analysis

Convective Heat Transfer Advanced Engineering Mathematics

COMPUTER SKILLS

ProEngineer ANSYS MATLAB

Minitab SAS Microsoft Office

Maple Solidcast SolidWorks

ACTIVITIES

In charge of Housing Equipment -Student patrol in Clemson University Police

•

Department

• Active Member of American Society of Mechanical Engineers(ASME) Clemson

University student chapter

• Active Member of Society of Manufacturing Engineers(SME) India chapter

Contact this candidate