FRANK MAZON
Kent, OH *****
330-***-**** (cell)
acearg@r.postjobfree.com
SUMMARY Management professional with diversified experience in
operations, supply chain and manufacturing engineering. A highly
motivated leader with a passion for operational excellence,
people development and empowerment, with a solid record of
quality and delivery improvements, cost reductions, and employee
development programs. My experiences provide a unique
understanding of the strategic business direction and the day-to-
day tactical leadership required to deliver results.
SKILLS AND QUALIFICATIONS
1. Technical experience in metal stamping, assembly and
Injection Molding
2. Supply chain, purchasing and inventory control management
3. Extensive Manufacturing and Industrial Engineering
experience
4. Lean Manufacturing experience
5. Electronic and electro-mechanical assembly
6. ISO, TS16949 and AS9100 implementation
7. Project Management and capital expenditure justification
8. Facilitates goal attainment of employees through mentoring
9. Significant record of cost reductions and process
improvements
10. OSHA compliance and hazardous waste management
11. Capacity utilization and production planning expertise
12. Cellular manufacturing, plant layout and work measurement
expertise
13. Kaizen, 5S, process flow and value stream mapping
experience
14. Experience in Constraint management
15. Quality engineering, SPC and statistical methodology
EXPERIENCE
2003-2013 Interlake Stamping
Willoughby, OH
Plant Manager
Managed and supervised all manufacturing activities in short run
metal stamping facility. Responsible for OSHA compliance,
budgets, safety programs, vendor services, inventory control and
shipping. Conducted training, lean manufacturing implementation,
ISO/AS9100 compliance, supplier performance and key
manufacturing performance indicators. Accomplishments:
. Standardization of processes utilizing lean manufacturing
principles
. Reduced product cost by combining work into single hit
operations
. Implemented CNC machining work cells
. Training program for die setting, lockout/tagout, SMED and
machine safety
. Created work instructions and trained associates in
ISO/AS9100 procedures
. Implemented Preventive maintenance program, resulting in
under 1% downtime
. Development of supervision and creation of Self-directed work
centers
2001-2003 Engineering Consultant, (self-employed)
Provide Engineering services in automotive industry that
includes work cell design, plant layout, capacity analysis and
machine safeguarding to various organizations.
. Develop process flow mapping, utilized by 3 facilities within
division
. Utilized TAKT time to reduce manpower in work cells by 25%
. $1,600,000 material savings by reducing material waste and scrap
reduction
2000-2001 Spirol International Stow, OH
Supply Chain Manager
Managed production, purchasing, scheduling and supply chain in
the manufacture of specialty washers and shims. Developed
budgets, implemented process improvements and managed facilities
hazardous waste program.
. Utilized lean principles to redesign work cells, eliminating
quality and productivity issues.
1997-2000 Contract Engineering/Consulting Projects
Provide process improvements and cost reduction in automotive
metal stamping facility. Functions included: process development
and troubleshooting, establishing work standards, plant layout,
capital expenditure justification, routings, time studies, and
customer liaison. Significant achievements:
. $1,000,000 cost savings by eliminating operations and move
time
. 25% reduction of labor in Work cell by optimizing
operations and line balancing
. Kaizen set up reduction team, reducing line changeover from 8
hours to under 1 hour
. Lead engineer of defect reduction team to eliminate root
causes of process defects
1994-1997 Sunbeam-Oster Hattiesburg, MS
Manufacturing Manager
Managed and supervised all production and quality of injection
molded components in an 80 press, 250 employee molding facility.
Accomplishments include:
. Development of Self Directed Work Teams
. Automated the production of components resulting in 75%
increase in productivity
. Trained set up technicians in use of robotics and automation
1979-1994 Delta Systems, Inc. Streetsboro, OH
Production Manager
Directed activities in the production of electrical safety
switches. Responsibilities included the direct supervision of
up to 150 employees, budgets, training, tactical plans and
efficient utilization of plant capacity. Major accomplishments:
. Implemented incentive program that increased productivity by
40%
. Created "lights-out" 24/7 injection molding cell, 200%
productivity increase
. Eliminated hazardous chemicals resulting in $100,000 cost
reduction
. Introduced production planning model to forecast production
requirements
. Improved processing controls to reduce part variation to 6-
sigma level
. Member of Strategic planning team
. Led process improvement team that reduced molding cycle times
by 30%
. Corporate SPC trainer, successful training completion of over
60 associates
EDUCATION
University of Akron Akron, OH
Bachelor of Science in Industrial Management
Deming Seminar on Quality and Productivity Novi, MI
Activity Based Cost Management Solutions Nashville, TN
Hazardous Waste Management Cleveland, OH
Machine Safeguarding Rockford, IL
PMA Power press safety Cleveland, OH