CURRICULUM VITAE

KARTHIKEYANPERUMAL Mobile

No. 0091-9750941737

QA/QC INSPECTOR

(WELDING,PIPING,NDT)

Email: ace3uz@r.postjobfree.com

CAREER SUMMARY

Having 9+ years of experience in QA/QC Inspection field. Such as

Welding, Piping, Structural, NDT and Documentation. Experienced gained

in Oil field, Refineries, Gas and Petrochemical Plants, Fabrication

Shops, EPC-Construction Projects, Pipeline Projects, Plant maintenance

Inspection, shutdowns, onshore and offshore in India, Saudi Arabia,

Qatar, Bahrain, UAE.

EDUCATIONAL QUALIFICATION

B.Tech (Mechanical)

TECHNICAL QUALIFICATION

CSWIP 3.1(TWI-UK) Certified Welding Inspector

NDT Level II as Per SNT -TC -1A in

> Visual Testing

> Ultrasonic Testing

> Radiography Testing

> Radiation Protection Officer(From Ministry of

Environment Radiation Protection Section -Qatar)

> Magnetic Particle Testing

> Liquid Penetrant Testing

CAREER STRENGTH

> Good communication skills

> Easy adaptability to various work environment and

procedures

> Self-motivated and dynamic team player with Leadership

quality

> Fault finding and problem solving nature

> Familiar with International Standards and Codes Like

ASME, API, AWS, ASTM, DNV,BSI, ISO etc.,

> Worked with Americans, Europeans, Africans, Arabs,

Filipinos, Koreans.etc

OTHER SKILLS

> PAUT, TOFD date Review Using Tomoview2.7, Radiographic

films Review

> MS-Office

> Hunt Sea Survival Training & H2S Training

> Indian Driving License (LMV)

CARRER RESPONSIBILITIES AS A QA/AC INSPECTOR(Welding,Piping,NDT)

> Visual inspection to be carried out on In services vessel, columns,

storage tanks offshore station pipelines, valves etc.as per Clients

specification.

> Verification of Raw material inspection and Receiving inspection of

Pipe, valves, Pipe fittings, Base materials and Welding consumables

Verify alloying element by positive material identification test(PMI)

. Review of Material certificates against project specification

> Monitor sub-contractor's work activities for compliance with quality

requirements.

> Familiar with various Welding processes like SMAW, SAW, GTAW, MIG/MAG,

FCAW Welding.

> Review of Quality Control Procedures, welding book, Method of

statements and ITPs.Preparation of WPS as per Piping line class

Requirement and to submit for Approval and witness PQR and WQT.

Preparation of PQR records and WQT certificates. Witnessing of

Destructive testing

> Preparation and Review of Welders Job Clearance Card according to

range qualified and applicable WPS. & maintaining the welder

continuity record periodically.

> Performance monitoring of welders and control of the repair rates.

Controlling the consumables for welding storage. Monitoring of Pre-

heat and Post Weld Heat Treatment on Pipe lines and Station Piping.

Witnessing of Weld repair activities as per client approved ITP

> Monitor weekly welder rejection rate as per project requirement.

Monitoring Welding Machine, Baking Oven, Holding Oven and

Portable Oven Calibration periodically. Inspected & witness for

orifice flange flush grinding inside the root to measure the flow

> Review of PAUT, TOFD Data and radiographic films. witnessing of

PAUT,TOFD, UT,MPI, DPI, Hardness, PWHT. Reports evaluation, Plan &

assign work to NDE personnel. Controlling the testing activities and

maintaining the records of testing including NDT

> PAUT, TOFD, Corrosion mapping and Manual UT, RT, MT, PT, PMI, HT to be

carried out on offshore vessel, columns, Storage tanks Piping,

valves and Structural etc..

> Review of Hydro test packages. Line walk and Punch List preparation

before Hydro Test. Punch list and verification of A items clearing

and release for hydro test. Hydro testing and Pneumatic testing as per

client approved procedures. Reinstatement of Piping systems after

completion of all hydro testing activities.

> Preparing weld Map for Tank shell plates. Welding Visual Inspection of

each stage vise of Each Shell Course. Inspect and witness of Peaking

Banding, Roundness and Plumpness. witness of vacuum Box test for

Bottom plates and Pneumatic leak Test for reinforcement pads, Final

welding Inspection of all shell course Including Peaking,Banding,

Roundness after welding Prior to Release the Hydro test.

> Pressure Vessel Inspection of Chimney Tray Installation of Seal

welding. Inspection of Pre welding, In-process and Visual Inspection

Conduct Dye penetrant Test for seal weld and Prior

to release the Leak Test for Chimney Tray.

> Co-ordinate with construction, operations and maintenance to schedule

inspection activities Identify & report Non - Conformities to

specified requirements. Verify agreed corrective action. As built

drawing verification, Documentation of inspection.

> Responsible for documentation of inspection activities and maintenance

of QC records to be submitted to Turn Over Group Commissioning prior

to hand-over to Client.

EMPLOYMENT HISTORY

NAME OF THE EMPLOYER : SAIPEM EPC Packages 2, 3&5

CLIENT & PROJECT : Shah Gas Development

Project (SGD)ALHOSN Gas (GASCO) PERIOD OF WORK :

April 2012 to May 2014

DESINIGATION : QA/QC Inspector(Welding,Piping,NDT)

DUTIES AND RESPONSIBILITIES

Is this Sulphur Recovery and Gas Processing Facilities Constriction

Plant.Storege tanks,vessels,boilers,Reformers,piping and pipe lines

covering this project were of Minimum size 1/2" to Maximum size 108", in

different materials like Carbon steels, Low temperature carbon steel,

Stainless steel, Alloy steel, Incoloy,Cladding and Boiler piping and

many pipe fittings like flanges, elbows, tees, reducer and valves etc.

> Verification of Calibration status of Welding equipment's and related

measuring instruments to be used for work. Verification of Welders,

Welding operator qualification. Witnessing Inspection of PQR and WQT

as per project specification.

> Surveillance checks the Welding parameters and the storage of Electrode

as per manufacturer recommendations.

> Surveillance Inspection of joints preparation and fit-up against the

requirements of the Welding procedure and drawing. Final Inspection

of Welded joints as per Project specification.

> Monitor the weld repair activity from marking the location of defects,

excavation, and welding as per approved weld repair procedure and

welding procedure specification..

> Review of PAUT, TOFD data's and Radiograph film and PWHT charts. Review

of all NDT and PWHT Reports.

> Review of Hydro Test Packages.

> Witness Inspection of welded spools dimension check and Line walk down as

per the drawing. Witnessing of leak testing such as Hydro test,

pneumatic test, etc.

> Coordinate with the Engineering Dept. for corrective actions for

deviations, if any, issues on site.

Previous Experience

Compan : Velosi Certification LLC Qatar

Position : QA/QC Inspector

Duration : Aug 2009 to March 2012

Projects in velosi

Clients : Qatar Petroleum, Qatar Gas, BAPCO, NDIA, TOTAL E&P,

Punj Lloyd, Al Jaber, Voltas, Black Cat, Panorama contracting.etc..

> QG 3 & 4 construction of pipeline for Offshore Facilities.

> EPIC of Doha Urban Pipeline Relocation Project.

> Construction of Process Piping in gas plants and In Services

inspection Cress country pipeline and station Piping

> 30Kms of underground piping and 10Kms of above ground piping,

Structural beams fabrication, installation and erection, at

New Doha International Airport

> Offshore In services inspection equipment's and piping's.

Construction of Chilled water pipeline.

DUTIES AND RESPONSIBILITIES

> Inspecting the incoming materials for damages, dimensions and corrosions

and ensure that MTC is available and according to the requirements.

> Witnessing Welder qualification tests (WQT) and procedure Qualification

test(PQR)

> Ensure satisfactory identification of materials, proper protection of

piping and fittings. Verify proper size and schedule of pipe, rating of

flanges, proper flange face and fittings.

> Inspect piping just before erection to verify that interior is clear of

foreign materials. Check edge preparation and fit-ups to verify that

areas to be welded are free of contaminants and that fit-up is within

tolerance. Stage wise welding inspection.

> Review of PAUT,TOFD Data's and Radiograph film and PWHT charts.

Witnessing of NDT activities and reports review

> Review the test packages. Witnessing hydro and leak testing of test

packages. Witnessing flushing of test packages.

Witnessed testing of pressure safety valves.

> Check piping connection to machinery and/or for equipment and refer to

applicable code for tolerance and stresses.

> Check the correct installation of special pipe support and the use of

correct type of standard support in accordance with the information

Shown on the drawing

Company : TCR Arabia Co.Ltd (Saudi Arabia)

Position : QC Inspector

Duration : April 2009 to Jun 2009

DUTIES AND RESPONSIBILITIES

Is this Saudi International Petro Chemical Company expansion project.

Scope of work is Linear low density poly ethylene and Fine fan Coolers

pipes and Air Preheater. Many pipe lines covering this project were of

Minimum size 2" to Maximum size 48", in different materials like Carbon

steel, Stainless steel, RTR Piping & GRP/GRE Piping.

> Review of Welding Procedure Specifications (WPS), Procedure

Qualification Records (PQR) to various codes like ASME/ANSI and

different process like SMAW/GTAW.

> Witnessing of Welder Performance Qualification as per ASME IX and AWS

D1.1.

> Review the Client Quality control Procedure for Welding, Piping,

Prefabrication, Erection & Testing, of Welding consumable handling and

storing.

Interpretation of Radiograph, Witnessing of Magnetic Particle

Inspection, Liquid Penetrant Inspection and Ultrasonic inspection.

Company : Husseini InspectionCo (SaudiArabia)

Position : NDT Coordinator

Duration : Jan 2009 to Feb 2009

> Review Radiograph films and NDT reports

> Coordinate with NDT Technician and assign the job and generating

request for NDT

> Coordinate with client side Inspector

Company : GB Engineering(Trichy)

Position : NDT Inspector

Duration : Jan 2008 to Nov 2009

DUTIES AND RESPONSIBILITIES

> Study the drawing, check and identify the materials (Pipe and

Fittings) as per drawing, conduct Welder qualification test, check the

weld joint preparation and cleaning, check the joint fit-up, verify the

application of the approved welding procedure, verify the qualifications

of the welder and welding operators, check the consumables, in process

inspection during welding. Final visual weld inspection, PT and MT

testing & interpretation the results .To trace out the spool

identification, maintain the welder's records, RT Film interpretation to

evaluate the results, prepare the QC reports..

Company : CVL Limited

Position : NDT Inspector

Duration : March 2007 to Nov 2007

> RT carried out on butt weld, tanks, pipelines headers joints, Shutter

joints, Vessels

> UT carried out on laminations,check on plates,casting

> LPI carried out on butt weld, fillet weld, tanks, pipelines, boilers,

nozzles.

> MPI carried out on butt weld, forgings, fillet weld

> RT camera used Techops,Spect-2t source used Ir192, Co60

> UT machine used Ecm28 digital equipment

> MPI equipment used Yoke method

SHUTDOWN EXPERIENCE

> Qatar Petroleum (NGL -4) Feb 2012

> Qatar Chemical Company - 2012

> Orxy GTL (Qatar)- Feb 2012

> ADGAS Train - 1 and Boiler 1/2 Das Island, Abu-dhabi March -

April 2011

> QAFAC - Qatar May 2010

> Qatar Petroleum (NGL -3) April - May 2010

> Qatar Petroleum (Refinery) Dec 2009

> Saudi International Petrochemical Company July - August 2009

> Saudi Aramco Riyadh Refinery Feb - Mar 2009

OFFSHORE EXPERIENCE

> Qatar Petroleum NFA - Qatar

> ADGAS - Das Island, Abu-dhabi

> TOTAL E & P and Hulul - Qatar

> Qatar Petroleum PS2 - Qatar

> Qatar Petroleum PS3 - Qatar

> Qatar Petroleum PS4-Qatar

PERSONAL DETAILS

Father's Name : Mr.A.Perumal

Date of Birth : 09.11.1986

Gender : Male

Status : Single

Languages Known : English, Hindi & Tamil

Contact Address : NO.39/129, Enamtrhar Thoppu Tennur,

Trichy - 620017.Tamil Nadu, India. Contact

: +91-904*******

PASSPORT DETAILS

Passport Number : G9655474

Date of Issue : 17.07.2008

Date of Expiry : 16.07.2018

Place of Issue : Tiruchirappalli

DECLARATION

I hereby declare that the information furnished above is

true to the best of my knowledge and belief

Thanking You

Place :

Yours Truly,

Date :

(P.KARTHIKEYAN)

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