Rajeev M

Mob: +91-984*******

Mechanical Design engineer

email: acdt9u@r.postjobfree.com

Professional summary

. A dynamic and Performance driven Engineer with an excellent blend of

Design and Manufacturing.

. 6 years of professional experience in aerospace and consumer

electronics industry spanning across product development and

manufacturing

Core competencies:

. Experience in working under the purview of product development life

cycles

. Experience in working with electro mechanical products and sensors

. Experience in defining product requirement specifications, Acceptance

test procedures, Qualification test procedures and reports

. Six Sigma Green belt certified and extensive experience working with

six sigma tools (tolerance stack ups, DFMEA, Score card etc)

. Experience in material selection based on application and process

. Experience working with plastics, sheet metal & machined components

. Value engineering and product re-engineering for cost, process and

performance optimization

. Experience in Proto building and product testing for Concept

Validation

. Good understanding and applications of various international standards

(MIL, DO-160, UL, ASME etc)

. Proven skills in competitor benchmarking and gap analysis

. Extensive Experience in Part design, Assembly Design and Drafting

using CAD software

. Good Knowledge on GD&T and tolerance stack up analysis

. Hands on experience and good understanding of manufacturing process

. Experience on Press Tool/mould design and manufacturing

Software Proficiency:

. CAD Packages: Pro/ Engineer (CREO), Pro Intralink, Windchill,

AutoCAD, Catia V5, Solidworks,

. MS Office

. Statistical tolerance analysis: Varprop

Professional Experience:

Honeywell technology solution - Bangalore, India

(Sensing and control and HLS)

Designation: Senior Engineer (Aug 2010 to till date)

Products: Electro Mechanical products - Aerospace sensors & monitoring

control systems.

Fire alarm devices

Responsibilities

. Handle full design life cycle in new product development. Initiate

customer requirements gathering (VoC), specification definition and

customer interface from concept design to product release following

the Honeywell NPI stage gate process.

. Work in a global team with significant responsibilities and ownership

of mechanical design for Aerospace sensors & monitoring control

systems

. Extraction of specifications to define concept and concept selection

based on set based concurrent engineering

. Work along with Various team such as simulation, drafting, evaluation,

manufacturing, supply chain and marketing

. Co-ordination to perform thermal and structural simulation and its

result incorporation in design

. Technical report generation, Development of acceptance test

procedures, Qualification test procedures and reports

. Use of six sigma tools such as tolerance stack up analysis, DFMEA,

Score card, QFD etc

. Proto build, test and validation - Concept, Design and production

validation

. Prepare the preliminary and critical design review package and present

to the customer

. Handling engineering change request and engineering change order

. Contribution towards completing the proposals on proximity and

position sensing products for different customers which helps to win

many new business opportunities in precision aerospace group.

. Handling configuration projects, configuring the design to match

customer specification

. Value engineering and cost reduction of existing product portfolios

for design, process and cost optimization

. Mechanical packaging design for fire alarm products, Providing PCB

design input, PCB integration.

. Part design, Assembly Design and Drafting using Pro/engineer (CREO)

Avni energy Solution - Bangalore, India

Avni Energy Solution is a professional manufacturer of LED lighting and

Energy efficiency solutions.

Designation: Product Design Engineer (January 2010 to Aug 2010)

Products: Electro mechanical products - LED lighting fixtures

Responsibilities:

. Customer Survey, Understand the product CTQs, use cases and

requirements and participate in architecture and design.

. Conceptual design and detail engineering design of LED lighting

devices

. Create concept modeling and present to the customer to win LED

lighting business opportunities

. Tolerance analysis, GD & T

. Prototyping and manufacturing coordination.

. Work along with cross functional team to complete the design

Tyco electronics - Bangalore, India

Designation: Manufacturing Engineer (Aug 2005 to September 2007)

Products: Connectors and connector components

Responsibilities:

. High speed stamping die maintenance and manufacturing

. Design improvements in high speed stamping

. Process and resources planning for tool manufacturing, maintenance and

production of components.

. New product introduction, planning, training to operators and

technician on the same, Product and process validation, production,

feedback assessment and corrective action.

. Interaction with the vendors for manufacturing tools and improving the

quality of the incoming parts.

. Trouble shooting to keep the quality of contacts with the virtue of

dimension

Academic Qualifications:

MSc. (engg) in Product Design Aug 2007 - Mar 2009

M S Ramaiah School of Advanced Studies (MSRSAS), Bangalore

Affiliated with Coventry University, UK

Specialization: Product Design, Design for Manufacture and Assembly,

Prototype development, Reverse engineering material and production

technology, ergonomics, conceptual design, QFD and PDS, Digital modeling

and rendering, Pro/engineer, Alias and Catia

Tool and die making Aug 2001 - June

2005

Nettur Technical Training Foundation (NTTF), Bangalore, Karnataka.

Specialization: Design and Manufacturing of press tools, moulds, jigs and

fixture

Achievements

. Finalist of i3 (India Innovation Initiative) national fair 2009 held

at IIT Delhi

. Finalist of Srijan'10 (competition on innovative ideas) south zone

level held at IISc Bangalore

Personal Details:

Nationality: Indian

Date of birth: 11-04-1984

Sex: Male

Work Authorization: Canada (Permanent resident)

Language Known: English, Hindi, Malayalam, Kannada, Tamil

Mobile No: +91-984*******

Email: acdt9u@r.postjobfree.com

I hereby declare that the details furnished above are true to the best of

my knowledge.

Sincerely,

Rajeev M [pic]

Contact this candidate