Herbert P. Lundy

***** ********** *****

Harrison Township, MI 48045

586-***-****

acdsy7@r.postjobfree.com

OBJECTIVE

Highly experienced Senior Quality Engineer with extensive

Department of Defense, Aerospace and Automotive quality

background. Skilled in all aspects of Customer, Supplier and

internal quality requirements and requirements. Proficient in

supply chain management and problem solving or customer

satisfaction goals. APQP, PFMEA, SPC, MSA, Risk Assessment PRR

resolution specialist, Red X Strategist Ford 8D corrective actions

and QR resolutions are fields of specialization and excellence.

Department of Defense, United States Army, General Motors and Ford

APQP/ PPAP product launch and support. Compliant and able to

implement proven quality strategies using Taguchi, TQM, Six Sigma,

and specifications AS9100C, AWS100, TS16949,and QS140001.

Available for travel.

SUMMARY OF QUALIFICATIONS

NX3 (Unigraphics Cad /Cam Drawing), 06/2004; robotic /manual Weld

Analysis; level II Radiography. Molded Plastic processing /

Materials-(Interior and Seating based). Documentation verification,

technical writing, inventory / analysis, and line balance management.

Communication and on the job training specialist. Supplier Quality

Engineer and supply chain proficiency. Office 2013/Word/Excel/Power

Point

EXPERIENCE

Senior Quality Engineer

United Business Technologies, Troy, Michigan

02/2011 to 04/2014

Created Quality Documentation for reorganization of TARDEC/ Detroit

Arsenal as a civilian contractor. Created First Article Inspection

criteria, hosted customer acceptance presentations and performed final

inspections for armored survivability assemblies, kits, and spares

hardware prior to shipment to the US Army theater/ depot locations for

immediate deployment and use. Organized, validated, and inspected

hardware kits and welded structural components. Validated documentation

and crating procedures to eliminate shipment damage. Created procedures

and work flow documents presently in effect at the Detroit Arsenal.

Created Quality Assurance documentation and inspection procedures for

suppliers including internal product production and assembly

instructions. Provides assurance and test validation for process

corrosion treatments and painted components prior to shipment.

Initiated calibration program in accordance with U.S. Army orders and

procedures. Performed measurement analysis strategies which ensured all

orders met 100% quality requirements and zero customer complaints.

Initiated First article methods and submissions prior to full product

resulting in significant defect reductions. Performed source acceptance

and internal verifications as an additional validation step. Maintained

secrecy and confidentiality with all U.S. Army requirements and general

orders. Initiated an internal quality system in accordance with

TS-16949 and feature of AS9100C Aerospace certifications.

Sr. Quality Engineer/Problem Solver

Extreme Quality Engineering Inc., Macomb Township, MI

11/2006 to 01/2011

Major customers-General Motors, Ford, OSKOSH Military, IMG Military -

Senior quality engineer for a quality engineering company. Key focus

involved supplier to customer direct interface, problem solving,

documentation, and creative solutions for manufacturing prototype and

full production concerns. Industries of specialization include

Aerospace / Automotive / Military armor and welding /Medical / and

Electronics. Defect containment, product re-engineering and inspection.

Dimensional first article and PPAP attainment for new product launches.

Quality Engineer-contract

REUM Corp, Waukegan, IL

10/2006 to 04/2007

Major customers- Ford, GM, BMW, Mercedes. Quality Engineer contracted

to 2nd tier automotive plastics manufacturer for PPAP attainment

manufacturing the following materials, ABS, ABSPC, TPE. Initiated scrap

reduction program, championed error-proofing of manufacturing processes

at plant floor level, and assisted with attainment of PPAP approvals

from Tier I customer (Faurceia / BMW). Issued Quality alerts and

revised quality acceptance standards for plastic interior assemblies.

Team member responsibility for 8D corrective action notices, and

strategies to reduce PPM defects.

Quality Engineer

Kelly Automotive (JCI /MOTOMAN, W. Carrolton, Oh. / Wixom, MI

02/2006 to 04/2006

Initiated Robotic weld acceptance program for Toyota preproduction run

@ rate trials and collected pertinent data to facilitate move of full

production to Texas.

Quality Engineer

Lear Corp., Troy, MI

08/1998 to 11/2005

Major customers- GM, Ford - Customer Quality engineer Lear Corporation

sites in Flint, Rochester Hills, and Lansing Michigan plants. Problem

solving, Error-proofing, Red X strategies, Containment, PRRs and cost

recovery management. Managed material delivery and build sequence to

support customer requirements. Containment of defects, and inspection,

and rework and re-engineering. Championed APQP, PPAP, PFMEA, RPN

reduction, QS Audits, and failure analyses. Specialized focus on

seating, door panels, and interior finishes and molded parts. Supported

three customer facilities, GMSPO, and three Lear manufacturing

facilities. Ford Wayne plant support for interiors.

Quality Engineer

General Motors- V8 Engine Plant, Flint, MI

01/1995 to 08/1998

Major customer- General Motors v-8 engine plant - Business team Quality

engineer for production cylinder heads, rods, pistons, and precision

machining and castings of the Chevrolet V-8 engine. Supervised eight

UAW represented inspectors. Initiated scrap management program and

documented cost recovery in excess of $900K due to casting defects.

Quality Engineer facilitating APQP, PPAP, PFMEA, PRR training and team

auditor for QS9002 Registration readiness (1999). Member of General

Motors Casting Committee.

Procurement Quality Engineer

Sundstrand Aerospace, San Diego, CA

01/1981 to 12/1994

Major customers- Boeing, Air Bus, U.S .Government,all commercial

airlines - Procurement Quality Engineer-Reviewed Commercial and

Military orders for Boeing, Airbus, Embraer Air, SAAB, and several key

military programs for documentation, approved processes, and source

acceptance of finished products. MRB member for nonconforming parts and

processes. Initiated corrective, and pro-active actions with suppliers.

Key member of new program /product planning group. Source Inspector.

EDUCATION & TRAINING

Associates Arts -Business., course work to complete requirements, Mesa

College, San Diego, CA

completed over one year of required courses, Business Administration,

Flint Jr. College, MI

Bachelor of Science- Total Quality TQM, Quality Technical, Windsor

University, CA

Certificates, SPC Documentation Control, GD&T, Statistics, Sundstrand

Corporate Education, CA

CERTIFICATES & LICENSES

NX3-Unigraphics CAD, Kelly Automotive, Troy, MI

PLASAN N.A. heavy armor welding and composite Quality certification

(2010 -dual certification)

SPC Documentation/Control, Sundstrand Aerospace, Ca.

RED X, 5WHY, Six Sigma

GD&T, Sundstrand Aerospace, CA

Microsoft Office -Word/Excel/ Power Point -Macomb Community College

HONORS, AWARDS, PROFESSIONAL ORGANIZATIONS

People Make Quality Happen Award (PMQHA) from General Motors. Two

Million Dollars Cost Saving Team Member (2004) Desert Storm Support

Victory Team honored (1991) Sundstrand Aerospace. Various quality,

manufacturing, awards, and commendations throughout career. TARDEC

commendation and two golden coins awarded for the MRAP tactical program

support in Afghanistan (100% quality and delivery ahead of schedule

2012).

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