AMM HASIB (REZA)

**** **** *** **., ******, TX 76201, Phone: 940-***-****, acd44x@r.postjobfree.com

Objective

Looking for a full-time position as a Process Engineer in a reputed company

Summary

• 3 years of Process Engineering experience in a multinational company leading complex technical projects to deliver

innovative process improvement solutions and bottom-line gains

• 2 years of R&D experience leading groundbreaking design and research projects funded by NASA & NSF and delivering

results within time & budget constraints

• Known for innovative problem solving, quick learning ability and skillful relationship-building with cross functional project

teams

• Strong foothold on process improvement, complex troubleshooting, reviewing designs, hand-on machine installation and

overhauling, thermal/flow modeling using FEA and Lean Manufacturing

Education

M.Sc. in Mechanical & Energy Engineering, University of North Texas (UNT), Denton, TX ( 3.91/4.0) Sept. 2011- Aug. 2013

B.Sc. in Chemical Engineering, Bangladesh University of Engineering and Technology, Bangladesh Feb. 2003- Jan. 2008

Research & Product Development Experience

Research Assistant/Researcher, Zero Energy Research Lab, University of North Texas, Denton, TX Jan 2012 to Present

• Designed a Thermal Energy Storage System using phase change materials to backup power-demand mismatch

• Developed an innovative fractal network Heat Exchanger Design for enhanced heat transfer and accomplished its

thermal and flow modeling by using Finite Element Analysis, MATLAB and ANSYS CFD simulation

• Evaluated the effectiveness of Jet Pulse Engine by combustion test, thermal imaging & modeling in NASA project

• Generated an Emission Inventory Analysis from Shale Gas in Barnett Shale Region (Upstream to Downstream)

Teaching Assistant, Mechanical & Energy Engineering, University of North Texas Sept 2011 to Dec 2011

• Led undergraduate students to accomplish lab experiments and was in charge of Senior Design Lab for equipment

setting, testing and overall reporting or documentation

Professional Work Experience & Accomplishments

Technical Trainer/Lean Leader (Manufacturing), B.A.T, Dhaka, Bangladesh Sept 2010 to Aug 2011

• Steered the development and implementation of Lean methods to be implemented plant-wide that helped to achieve

lower manufacturing cost and higher productivity

• Guided employees in company’s Lean Transition Period facilitating growth and cost reduction by conducting 5S, Kaizen

events as needed and implementing those in the process plant with real time action plans

• Trained & demonstrated employees on mechanical troubleshooting, safety, quality and productivity improvement

• Organized different multi-layer teams for TQM (Total Quality Management) to work for better product Quality which

ultimately paid off by improved MQI (Manufacturing Quality Index)

Major Achievements

• Led a cross-functional team in the “Overhauling & Equipment Upgrade Project of Module-06” (5MM USD CAPEX

budgeted project), working hands-on with OEM (Original Equipment Manufacturers) technical experts and exceeded the

project goals by increasing efficiency by 17% and improving quality by 8%

• Increased the “Overall Equipment Effectiveness”- a product of efficiency, time utilization and quality of all modules by

7% (compared to the previous year in 2011) by leading and training different teams

• Created a new manufacturing “Performance Improvement Dashboard/Tools” to track the improvement curve of the

trainees after the technical training based on their troubleshooting skills

Process Engineer/Team Leader, B.A.T, Dhaka, Bangladesh Sept 2008 to Aug 2010

• Drove Safety best practices, use of proper permits, PPEs to ensure smooth and safe plant operations

• Accountable for reviewing and modifying drawings, PFD, PI&D, jigs, layouts, mechanical parts, bill of materials

• Performed engineering calculations, mass & energy balance and suggesting modification where applicable

• Managed, motivated and led 150 shift employees to meet or exceed the production plan and product quality standards

through training and team building exercises

• Planned & controlled production expenses & wages within budget

• Monitored and optimized activity based on F&SVE (Fixed and Semi variable expenses) for individual shift to ensure

improved PPMH (Product per man hour)

• Responsible for monitoring and reviewing performance against set targets for all direct reports, gave feedback and

guidance to improve performance and followed up accordingly

• Worked closely with technical support team to execute time-based preventive maintenance and to ensure its continuous

development for improved process/equipment reliability

• Actively involved in plant trials/start up and worked with Product development team to ensure successful modification

or innovation in product

• Worked with relevant stakeholders and cross-functional teammates to achieve the common goal

Major Achievements

• Led the individual shift with passion and motivated the team to make it the “Best Shift” for two consecutive years

• Directed a project team for “Plant Yield Improvement” by designing an innovative tool for better cutting in thresher unit

and by preparing a new operation matrix for classifier and thereby achieved a 2.8% yield improvement

• Reduced waste by 1.3% from manufacturing stream in module 3 and 5 by making superior design modification and

introducing unique cost effective waste management approach

• Improved MQI (Manufacturing Quality Index) by resolving packaging quality issues through the implementation of

novel troubleshooting methods and developed new SOP (standard operating procedure) for future references

• Trained employees on Quality/TPM philosophies (Fish Bone Analysis and 5 Why method) to improve quality

Recognition

• Known as SME and selected out of 8 manufacturing team leaders for a high profile Technical Management Training in

Italy and promoted to the role of “Technical Trainer/Lean Leader” after the assignment

Summer Engineering/Technology Intern, B.A.T, Bangladesh May 2008 to July 2008

• Designed and installed an improved “Casing Kitchen” (a chemical flavor application unit in the Primary Manufacturing

Department) with the team that helped to improve the product and quality index

Skill Sets Snapshot

Process Engineering: PFD P&ID OSHA PSM HAZOP SPC (Statistical Process Control)

Process Control: DCS Allan Bradley/Siemens PLC Moderate level of Programming

Unit Operation Experience: Dryer Conditioner Classifier Thresher Particle Scatter Pressure vessel Separator

Computer Application Software: AUTOCAD MS Excel LABVIEW

Manufacturing/ Quality Improvement: GDT ISO 9000-9002 Design for Manufacturing Lean Manufacturing Six Sigma 5S

Kaizen TQM Poka-Yoke Value Stream Mapping JIT

R&D/Product Development: Thermal Science Heat Exchangers Design of Experiments Design, Prototyping & Testing

Modeling & Simulation: FEA (Finite Element Analysis) ANSYS CFD MATLAB Aspen HYSIS

Mechanical Troubleshooting: High Speed Rotating Rollers Gearbox Cams Bearing Pumps Pneumatic Lines Robotic Arm

Project/Inventory Management: SAP Microsoft Project

Advanced Coursework: Advanced Manufacturing Technology Process Design Process Control Environmental Science &

Engineering Corrosion Engineering Advanced Energy Conversion Economics for Engineers

Honors & Awards

UNT Academic Achievement Scholarship (For maintaining GPA 4.0/4.0 in 3 consecutive semesters) Sept 2012

Academic & Research Excellence Award (For contributing to bring NSF grant by reporting the first phase

of thermal energy storage research outcome), Dept. of Mechanical & Energy Engineering, UNT Feb 2013

Affiliations Founding Member of NTAEE (North Texas Association of Energy Engineers)

Publications & Presentations

• Hasib, AMM G., Rayegan, Rambod, Tao, Yong X., “Investigation of Using Dispersed Particle and Branching Heat

Exchanger in Medium Temperature Thermal Energy Storage System”, IMECE 2013 (International Mechanical

Engineering Conference and Exposition), 15-21 November, San Diego, CA

• “International Research on Zero Energy Building” Book Chapter edited by Tao, Y. X. and Jiang, Y., 2013, Begell House,

New York. Connecticut. USA. (In Press)

• Technical Conference Presenter on Phase Change Energy Storage Research, Summer Heat Transfer Conference, MN

July 2013

• Technical Conference Paper Presenter on Designing and Modeling of Branching Heat Exchanger, IMECE, San Diego,

CA, Nov 2013

Reference Available upon request

Contact this candidate