Robert L. Hostetler
Elyria, OH 44035
Career Summary
Supply chain and operations professional with significant management experience.
Comprehensive expertise in supply chain, procurement, international sourcing,
manufacturing operations, strategic planning, profit planning, lean manufacturing and
business systems.
Experience
Parker Hannifin Aerospace, Elyria Ohio 2005-2011
Supply Chain, Operations and Product Support Director
• Directed supply chain, procurement, production, manufacturing engineering,
inspections, facilities and product support.
• Achieved 42% sales increase in three years
• Increased productivity 22%
• Consistently exceeded annual sales target
• Improved on time delivery performance from 86% to 96%
• Achieved 99% supplier on time delivery performance
• Prime contributor to Lean Manufacturing Steering Committee. Implemented
High Performance Production Cells utilizing lean manufacturing and empowered
cell teams.
• Chaired Parker Aerospace Global Sourcing initiative. Developed global sourcing
strategy through SWOT analysis of global supply base.
• Qualified low cost Asian suppliers for castings, complex machining and AC
motors.
• Implemented VMI program eliminating inventory, reducing material handling and
providing single monthly invoice with automated reconciliation for 1200 part
numbers.
• Developed Sales and Operations Planning process with automated, metrics based
planning tools. Chaired cross functional implementation team.
• Reduced turnaround time for repair and overhaul of customer product from 80 to
16 days.
Eaton Airflex, Cleveland Ohio 1997-2005
Materials and Strategic Sourcing Manager
• Directed supply chain functions including: Planning, Scheduling, Procurement
and Forecasting.
• Created and implemented commodity strategy to attain 30% low cost country
sourcing objective. Initiated low cost country programs in China, and India for
castings, machining, and molded rubber commodities.
• Designed and implemented sales forecasting and operations planning process.
Automated creation of production plan predicated on sales. Aggregated key
customer requirements and validated manufacturing capability.
• Reduced supplier delinquency from 40% to 3%. Established supplier scorecard
system with payment terms tied to supplier performance metrics. Received Eaton
Best Practice award.
• Implemented cellular manufacturing utilizing production cells and kanbans.
Improved on-time delivery from 74% to 98.8% to customer required ship date.
Reduced book to ship lead time by 8 weeks. Presented results at Eaton
Continuous Improvement Symposium.
• Implemented consigned inventory program for high spend commodities reducing
inventory by $1.2MM, eliminating supplier lead time and creating visual
inventory management.
• Established localized supply base to support Shanghai assembly operation.
• Served as senior examiner for Eaton Business Excellence Award (modeled after
Malcolm Baldridge National Quality Award process). Lead successful project to
attain award certification for Airflex Division.
• Member of Airflex Division staff with responsibility for strategic planning,
organizational deployment and P&L.
Barnes Group – Bowman Distribution, Cleveland Ohio 1995-1997
Supply Chain Manager
• Directed purchasing and planning for integrated supply division. Supported VMI
programs for Pratt-Whitney, Northrup Grumman and United Technologies.
• Negotiated strategic agreements with national suppliers to provide direct supply to
Bowman VMI operations at client facilities.
• Managed spare part and tool kit programs for military prime contractor involving
2500 sku’s. Program included reciprocal trade with NATO nations in Europe.
ABB – Bailey Process Automation, Wickliffe Ohio 1986-1994
Director of Materials
• Accountable for purchasing, materials management, manufacturing systems, order
entry, customer support, receiving, warehousing and traffic.
• Achieved annual cost reductions of 4-7%
• Lead ISO9001 manufacturing implementation team. Bailey was one of the first
fifty US companies to attain ISO certification. Passed on first audit.
• Served on international product development team. Simultaneous production and
market launch in US, Europe and Japan.
• Negotiated recovery of $1.8MM of earned traded discounts.
Johnson & Johnson – Technicare, Solon Ohio 1979-1986
Materials Manager
• Directed production planning, scheduling and design change control
• Reduced inventory by $36MM (55%) through inventory management policy
develop/execution and implementation of new business system.
• Served on product management teams for Nuclear Medicine, Computed
Tomography (CT) and MRI product lines.
Education
B.A., Economics
Denison University, Granville, OH