Paul A. Mallorey

*** ***** ***** **, ***** Creek, CA 92377

909-***-**** Cell

909-***-**** Work

acd1ba@r.postjobfree.com

SUMMARY

An experienced and well-rounded operations executive with both High and Low

Volume Production Experience and a diverse process, product, and materials

knowledge. A well respected Manufacturing Executive with a Mechanical

Engineering Degree and a solid development and chemistry background.

Visionary leader and team builder with a history of success. Goal oriented

and Results driven. Continual focus on safety and employee training. Well

versed in Six Sigma, TOC, TPS, Kaizen, and Lean manufacturing techniques.

Excellent communication and computer skills. Multi cultural and foreign

business experience.

EDUCATION

B.S. in Mechanical Engineering, Lawrence Technological University,

Southfield, Michigan

Transferred from the United States Air Force Academy, Colorado Springs, CO.

PROFESSIONAL EXPERIENCE

Burlingame Industries / Eagle Roofing Jul

2007 - present

Burlingame Industries partnered with Endur-All Technologies to produce a

new synthetic high tech polymer roofing product to replace Wood Shake

Roofing. As the key Manufacturing Executive, I was transferred to

Burlingame to head up this new division.

Director of Manufacturing

. Sole responsibility for design and sourcing of all Capital Equipment,

Tooling, and Secondary Assembly Equipment.

. Started new division from ground up.

. Trained all incoming personnel

. Trained all Sales personnel in new technology

. Worked with outside testing facilities to gain industry certification,

ICC-ES, ATI, and UL

. Day to day manufacturing and P&L responsibility

. Assist Concrete division with raw materials R&D, and Manufacturing

Engineering projects

. Corporate Project Manager for all Cool Roof Initiatives to meet

California Title 24 requirements

Endur-All Technologies, Inc. Jan. 2004 - 2007

Endur-All was a start-up company that developed a patented Urethane

formulation that upon molding is a suitable replacement for wood products.

In particular Endur-All developed CeDUR Shakes, replacement product for

existing natural wood shakes. Once developed and launched into

production, Endur-All sold the technology to Burlingame Industry's Eagle

Roofing Division.

Executive Vice President of Manufacturing

. Responsible for all aspects of Manufacturing, Engineering, and Technology

. Develop technology form prototype stage to high volume production

. Create all appropriate business systems to support long term growth plans

. Develop Vendor relationships and long term contracts

Hollinee GlassFibers L.L.C. Oct. 1997 - Dec 2003

Hollinee is a 100MM supplier of synthetic and fiberglass media for Air

Filtration and Composite reinforcements. Primary end markets include

industrial and residential filtration as well as Automotive and Consumer

reinforced plastics.

.

Director of Corporate Manufacturing Engineering / Principle

Jan 2003 - Dec 2003

. Responsibility for all Manufacturing Engineering projects across company

. Manage corporate and plant engineers.

. Develop annual capital plan.

. Develop cost reduction plans for all plants

Divisional Vice President of Glass Operations / Principle

Aug 2000 - Jan 2003

. Operations, Accounting, HR and Engineering responsibilities for 3 U.S.

and

1 U.K. based manufacturing facilities.

. Managed workforce of 120 salaried and 400 hourly employees

. Union (GMP) and Non-Union workforces

. Used TOC and Lean techniques to improve EBITDA earnings

. Oversaw turnaround of U.K .operations from 1.5MM loss to 1.5MM profit in

one year

. Reduced number of accidents by over 70% in two years

Managed double-digit growth year over year

Vice President and General Manager - Hollinee Nicofibers Division

Nov 1997 - Aug 2000

. Responsibility for Manufacturing, Sales, Engineering, Finance, and HR.

. Managed 35 salaried and 125 union employees

. Directed 5 person Sales team and grew business 8-10% year over year

. Lead cost reduction team which saved over 700,000 in two years

. Managed secondary satellite manufacturing plant.

The Becker Group/Chivas Products Ltd(Chivas acquired by Becker)

June1984 - July 1997

The Becker Group (now part of Johnson Controls) was a 1 billion dollar

producer of Interior Trim products for the Automotive Industry. Becker

acquired the Urethane division of Chivas Products in 1995. Chivas Urethane

was a door trim panel producer for the Automotive Industry.

Vice President of Manufacturing Technology

April 1995 - July 1996

. Directed technical and manufacturing aspects of new product launches at

14 U.S. plants. Managed Manufacturing Engineering Group and outside

vendors for new equipment. Implemented cost reductions.

. Oversaw R&D on new products and services. Consulted on new product

design for manufacturability.

Division Vice President and General Manager (Chivas Urethane Products)

March 1994-April 1995

. Total P&L and operations responsibility for this stand-alone $30 million

division consisting of 100 employees including HR, finance/accounting,

sales, manufacturing, quality, safety, and engineering. Primary

customer was Mitsubishi Motor Manufacturing of America.

. Managed weekly cost-reduction initiatives.

. Oversaw launch of 2 new programs and 2 new technologies.

. Key participant in due diligence process associated with the sale of

Chivas to The Becker Group.

Vice President of Engineering (Chivas Urethane Products)

June1992-March1994

. Built new facilities. Specified and procured all capital equipment.

Sourced all purchased components.

. Started up new factory with new people, new technologies and a new

customer. Quoted all new business.

. Developed Rigid Urethane EA foam programs. Responsible for tooling build

and budget.

Interfaced with Japanese manufacturer on all design aspects of new

products. Traveled to

Japan as needed

Technology Development Manager (Chivas Products Ltd.)

March 1990-June 1992

. Research and Development of all new technologies

. Responsible for development for Low Density Rigid Urethane Foam Composite

for interior applications.

. Quote all new programs

. Customer technical sales.

. Interfaced with Chrysler on design of entire Viper Interior.

Assistant Director / Director or Research (Chivas Research Ltd.)

June 1984-March 1990

Chivas Research was a contract engineering and development facility for the

Fisher Body division of General Motors for the development of interior and

exterior trim technologies.

. Responsible for development of all interior and exterior trim

technologies

. Technologies included: injection molding, urethane foam seating, RIM

encapsulated windows, dielectric bonding, RIM, integral skin foams,

compression molding, laminating, thermoforming, etc...

. P&L responsibility for contract engineering business.

Sheller Globe, Iowa City Feb

1983- June 1984

Urethane Lab Supervisor

. Responsible for developing new Urethane Foam formulations for improved

performance, quality, and productivity

. Products included: instrument panels, door panels, armrests, headrests,

integral skin bumper pads.

. Worked with rotocast vinyl skin production, thermoforming, and slush

molding.

.

Product Diversity

Processes - Injection Molding, Urethane Foam, Thermoplastics, Thermosets,

Composites, Glass melting and forming,

RIM, Machining, Metal working

Managerial Skills - Strategic Planning, Turnarounds, Startups, P&L, Cost

Reduction, Six Sigma, Lean, Best Practices

HOBBIES

Golf, Football, Baseball, Skiing

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