Mahmoud Elassy

**** * *** **. ********, OH ****7 714-***-****

acd0p0@r.postjobfree.com

Seeking a position in the capacity of :

Mechanical and Material Science Engineer (EIT)

Value to Employer

. 4 years experience in the related field

. Strong background in Product development, Process engineering and Project

Engineering

. Project management experience

. Experience in automotive industry and automotive parts development for

different commodities

. Providing technical support and leadership to cross-functional team

. Detailed and analytical competencies, with the engineering complicated

problem solving ability

. Team leader of many projects, hard worker and patient

. Fluent in 3 languages: Arabic, English and French. Intermediate knowledge

of the German language

Work Experience

Product Engineer, General Motors, Cairo, Egypt

February 2012 to May 2013

. Issuing all required engineering releases documents for localization

programs

. Providing all required engineering drawings, materials specifications,

standards and technical support to the Product Purchasing and Supplier

Quality Engineering teams.

. Monitoring, evaluating and validating prototypes / samples of local parts

for adherence to design intent, drawings, material specifications and

home plant standards.

. Developing the validation plan as per program content

. Supporting and communicating with Math Owner and Release Engineer in Home

Rooms.

. Supporting the Global Purchasing and supply chain team to develop the

localization program / plan for new projects and pipeline localization

activities.

. Creating of the state of requirements for local parts and confirming

local tool kick off w/ purchasing

. Evaluating current supplier and new suppliers from the Engineering point

of view and the process capabilities.

. Supporting Global Purchasing and Supply Chain, Production, Process

Engineering, Quality Control and after sales teams to analyze and resolve

all quality problems related to local parts.

. Supporting Global Purchasing and Supply Chain in the PPAP documentation,

FMEA, CMM and laser scanning reports

. Assisting in reviewing annual engineering expenditures required to

achieve the department's objectives.

. Initiating cost saving ideas through effective low cost solutions and

waste elimination.

Process/Industrial Engineer, Leoni Wiring systems, Cairo, Egypt

July 2010-January 2012

. Designing and creating the process for the assembly operations for

production and Proto-type phases

. Ensuring the design of a lean process and ensuring healthy ergonomics

for the operators

. Creating Work Instructions and visual aids for the Production line to

ensure the quality of the product

. Creating the BOM "Bill of materials" on the system to ensure ordering

the materials and their availability in warehouse.

. The moderator of the FMEA for avoiding failures causes and effects in

the plant and the creation of new processes

. Creating the Packing Work Instructions

. Leading and planning for the launch of new projects, prototypes and

SOP start of production

. The responsible of applying and implementing the change management of

the phase and running changes

. Designing KANBAN Racks for the different materials and components

Project Engineer, ThyssenKrupp, Cairo, Egypt

August 2009-May 2010

. Creating of the project schedule and delivery plan for the various

projects including installation of Elevators, Escalators and moving

walks

. Responsible for the technical details for the projects installations

including drawings, design and specifications

Education

-Bachelor's Degree in Engineering and material science *, July 2009. I was

ranked the 6th on the faculty with a grade of (very good with honors) from

the German university in Cairo, Egypt

Accredited by ACQUIN, Germany

-Bachelor project in the investigation and documentation of surface

degradation due to cyclic loading in "Institut f r

Materialpr fung,Werkstoffkunde und Festigkeitslehre", University of

Stuttgart August 2008

-Passed Fundamental of engineering exam FE or E.I.T, April 2013

-Certified Project Management professional PMP by the Project Management

Institute in USA*, October 2013

-Attended 5 courses in the MBA program of Maastricht School of Management,

Netherlands conducted with the regional IT institute in Cairo, Egypt

from the 17 courses of the program

Internships

Assessment of Components using failure analysis and fracture mechanics,,

Fraunhofer Institute for Mechanics of Materials, Freiburg, Germany; Summer,

2007,

Pneumatics and CNC Training, in the Industrial park in the GUC for 5 weeks

Summer, 2007

Porcelain Production in Sch nwald fabric, 6weeks, Germany, 2006

Materials development & business development in El Sweedy Cables, Cairo,

Egypt from May 2010 till June 2010

Course work

Certificate of conformity to the design of the FMEA by Leoni wiring

systems, 2011

Attended a lean green belt course offered by by Symbios for consultancy

sponsored by Leoni Wiring systems 2011

Attended advanced GD&T Workshop, September 2012 provided by the automotive

industry action group

Certified a statistical Engineering Problem Solving RED X apprentice level

by General motors, December 2012

Technical Skills

Good knowledge of assembly operation and Poke yoke assembly concepts

Highly proficient at Microsoft office packages, Microsoft Project and

windows OS.

. Very good user of AutoCAD 2008

. Good at CNC Programming language, G codes & M codes

. Good experience in sheet metal

. Good experience in Lean manufacturing and six sigma

. Familiarity with Finite elements method and Finite element packages

. Familiarity with Solidworks, ProE and Unigraphics

. Good knowledge of GD&T, FMEA and PPAP

Activities

Member, Global Conference on Business Transactions (GCBT), GUC, Spring 2005

Member, Research Committee, Engineering and Material Science Society (EMS

Society), GUC, Spring 2007

References available upon request

Contact this candidate