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Maintenance Training

Location:
Gurgaon, HR, India
Posted:
February 26, 2014

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Resume:

Md. Imtiazuddin

Saphire-***, BDI Sunshine City

Alwar Bypass Road, Bhiwadi

Rajasthan, INDIA (301019)

Tel: 91-149*-******

Mobile Phone: +91-981*******

E-mail Address: accuwu@r.postjobfree.com

SUMMARY

A committed, highly motivated, results-oriented manufacturing professional

with over 15years of experience in electronics assembly. Strengths include

development of manufacturing processes, new product introduction, and

design for manufacturability. Cost conscious individual continuously

looking for ways to save money.

. Versed in Design for Manufacturing feedback and product

development phase that allows increased quality and throughput

of assemblies both internally as well as working with customer

needs and engineering departments

. Expertise in implementation of cost saving measures to achieve

Substantial Reduction in terms of man days, production cost,

Scrap, raw material.

. strong troubleshooting/repair abilities on both electronic and

mechanical assemblies

. Flexible knowledge of programming, operation, preventative

maintenance, and corrective maintenance on SMT pick and place

machines and Production Equipment

. Confident understanding of ESD control in production

environments as well as audit procedures

. Process Development & Integration . High Mix Low-Medium Volume

Manufacturing

. Process Budgetary Planning

. Performance Metrics

. Well versed with International Standards ISO 9001-2000, TS 16949-

2009, ISO 14001-2004, OHSAS 18001-2007

. Well versed with manufacturing standards IPC610C, Microsoft

Navision ERP, Kanban System, 5S, kaizen.

. Supplier Qualification

WORK EXPERIENCE:

Process Engineering Specialist

since 2001

napino auto & electronics ltd.

plot-7, sector-3, i.m.t. manesar

Gurgaon, Haryana

Duties and Responsibilities

. Responsible for the qualification and release of new equipments and

processes at SMT line and for new products introduction (NPI).

. Generate documented Manufacturing instructions for the new equipments /

machines released for production.

. Set up and programming of machines especially for evaluations purposes

and initial runs for new products assembly.

. Perform training and orientation to operators and technicians on work

instructions for new machines/equipments.

. Perform evaluations and interacts with various suppliers of materials and

machines needed for the assembly of new products, process improvements

and cost saving projects.

. Perform DOE for optimum machine parameters to be used especially for new

products application.

. Actively participate in problem solving through FMEA.

. Conducts study/evaluations of new materials and new methods in SMT line

for continuous improvements and cost saving projects.

. Perform Corrective preventive breakdown Maintenance on all SMT line

assembly equipment.

. Task coordination with Quality, Production, R&D and other department as

well as external suppliers in order to accomplish assigned objectives.

. Monitors and reviews assembly line processes and initiates immediate

corrective actions as well as preventive actions on any deviations or

problem that may encounter.

. Evaluates manpower performance for operators and technicians.

. Stencil printing including creating programs, solder paste

qualification as well as stencil and tooling design for high speed

printing of fine pitch PCB's.

. Profiling the reflow oven to get adequate temperature profiles for

the glue & solder paste

. Time & quality improvement

. Create and maintain wave solder profiles.

. Improve processes using Design of Experiments to identify and

correct weaknesses in the process, improving through put, reducing

cost and improving profit margins.

. Increase through put using time study and line balancing techniques

ensuring the most efficient utilization of capital equipment.

. Designing of tools & fixtures and improvement.

Process Engineer

November '2000 -to -August 2001

VINTRON INFORMATICS Ltd.

OKHLA INDUSTRIAL AREA

DELHI, INDIA

Duties and Responsibilities

. Responsible for the programming the Philips TOPAZ, TOPAZ-X, EMERALD) pick

and place.

. Routinely place chip components as small as 0402, QFP's with lead pitch

less than 20 mils and BGA.

. In house training operation, programming, maintenance on paste printing

machine DEK-249

. In house training on operation profiling, maintenance of conceptronic

reflows oven.

. Responsible for the programming of parameters for new devices/packages

for each process/station.

. Responsible for the in-line sustaining of builds specially in critical

process areas.

. Process stability using SPC tools.

. Profiling the reflow oven to get adequate temperature profiles for the

glue & solder paste

. Create and maintain wave solder profiles.

. Work daily with reflow ovens optimizing profiles for defect free solder

reflow.

. Responsible for the training of the personnel needed to run production.

. Provided assistance and support to Engineering staff in analyzing the

production flow of the SMT area

. Set up and debug prototype boards

Junior Engineer -production - June '1999 -to -October 2000

SMT DIVISION

XO INFOTECH Ltd.

ELECTRONICS CITY, GURGAON, HARYANA

INDIA.

Duties and Responsibilities

. Responsible for the programming and operation of the Fuji CP-6 CHIP

SHOOTER and MYDATA TP9 fine pitch placer machine.

. Responsible for the operation, programming, maintenance on paste printing

machine DE HAART.

. Responsible for the operation profiling, maintenance of HELLER reflows

oven.

. Profiling the reflow oven to get adequate temperature profiles for the

glue & solder paste

Equipment/Systems Handled

> CHIP MOUNTER PHILIPS TOPAZ, TOPAZ-X, EMERALD.

> CHIP MOUNTER YAMAHA YV100-X, YV100-Xg, YG200.

> CHIP SHOOTER PANASONIC CM202 DS, CM212, CM602.

> CHIP SHOOTER FUJI CP-6

> FINE PITCH PLACER MYDATA TP9

> GLUE DISPENSER YAMAHA HSD-X.

> PCB SAPARATOR SAM-CT23Q MACHINE SAYAKA.

> ECD REFLOW PROFILER

> PASTE HEIGHT MEASUREMENT EQUIPMENT

> PASTE PRINTER DEK-249, DE HAART, MINAMI MK-818, MARK-2, EKRA XPRT5.

> CONCEPTRONIC, AIRTEC & HELLER reflow oven.

> SENSBEY wave solder.

> SPS Ultrasonic PCB washer.

> SAKI BF-18D-P40 AOI.

> OKANO ZPC-1500, ZPC-15000 ICT, AT01.

> Offline Software PT200 for Panasonic Machine

> Offline Software YVOS/YGOS for Yamaha Machine.

Seminars and Trainings:

> YAMAHA YV100-X LEVEL 2 training, (Trouble Shooting, Maintenance and

calibration).

TRANS-TEC Training Center, Singapore

> PANASONIC CM202 Chipmounter Operation, calibration and Maintenance

Training.

PANASONIC FACTORY SOLUTIONS CO., LTD. Singapore

> PANASONIC CM402, CM212 Chipmounter Operation, calibration and

Maintenance Training.

PANASONIC FACTORY SOLUTIONS CO., LTD. Singapore

> Shindengen, Okabe, Japan. Process training for new product.

> In house training attended for Programming and preventive maintenance

of SAKI AOI, SAYAKA Le-Champ, ICT by OKANO Japan, FUJI CP-6, DEK,

MINAMI, DEHART paste printer,

> Lead free seminar (ray Prasad)

> ISO 14001, ISO/16949, TS 16949-2009, ISO 14001-2004, OHSAS 18001-

2007

> SPC Tools FMEA and Quality Systems Linkage.

> Microsoft Navision ERP

Abroad Visits:

- Visited PCB manufacturing unit in Thailand for QAV.

- Visited plants of our collaborator - Shindengen Electric Manufacturing

Company Ltd. - located in Japan, Thailand, Philippines and Indonesia for

Training and Audit.

- Visited Singapore several times for Training evaluation of manufacturing

equipment.

Education

Diploma Engineering in Electronics & Communication Engineering

July 1999 Karnataka Technical Board.

Languages: English and Hindi

Passport no. J3207403

Reference.: Available on request

Md. Imtiaz Uddin



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