Warren D. Strickler
Kingsport TN 37663
Work Experience
Feb 2013-Present: Engineering Manager, AGC, Church Hill, TN
I manage the Engineering and Maintenance departments at AGC's largest flat
glass plant in the United States. I have 10 direct reports and
approximately 50 indirect. I am responsible for every aspect of
engineering and maintenance including plant and capital budgets, capital
projects, Preventative Maintenance, process improvement, building and
grounds maintenance and upgrades, plant support systems (air, water, water
treatment, natural gas piping, pollution control systems, etc.), contractor
management, and much more. I must estimate and justify all capital
projects, insure they are completed on time and within budget, then audit
afterwards to insure that the forecasted payback is being realized. Other
KPI's that I manage are maintenance overtime, equipment maintenance budget,
PM completion rates, Mean time to repair, project on time rates, and cost
savings.
March 2012-Feb 2013: Plant Controls Engineer, AGC, Kingsport, TN
I prefer being in a plant environment, working with equipment on a daily
basis. To achieve that goal, I accepted a position with AGC North America,
a flat glass manufacturing facility. Here I was responsible for all plant
electrical systems. My role included start up and commissioning of new
equipment, continuous improvement of existing control systems, and
maintenance support and troubleshooting of problem areas. During my
tenure, I took over project management duties on a struggling project that
was overbudget and weeks behind the implementation schedule. Within a week
the machine was in limited production, with full production coming another
10 days later. I spent another month with the equipment on a part time
basis rewriting code.
Feb 2010-March 2012: Controls Engineer III, M.C. Dean, Christiansburg, VA
I was a Controls Engineer for a mid size systems integrator. Typical
projects range from million dollar drive systems upgrades to one day
service calls. Completed a drive system upgrade for a calendaring line
where I was responsible for writing all software for a ControlLogix
processor that interfaced to an older PLC5 supervisory controller over DH+
and Siemens drives over Profibus. Wrote several custom Add On Instructions
for Rockwell ControlLogix processor to communicate to Profibus field
devices using Prosoft's PDPMV1 communication card. Configured the Profibus
network for multi-master communication. Customer is a flour milling plant.
Managed programming and startup of a Siemens PLC/Drive system with
Wonderware HMI for a Winding application on a film coating line. I was
also project manager for a job to design, program, and start up a custom
dust collector system that interfaced with plant control system.
Feb 2005-Feb 2010: Contract Controls Engineer, US Fence, Bulls Gap, TN
For five years, I was contracted to US Fence, a manufacturer of extruded
plastic fencing. In my tenure there, I was Electrical Project lead on
several capital projects including a $15 million addition of 6 complete new
extrusion lines where I wrote all of the software for the Allen Bradley
ControlLogix line control system. I was also project manager for the
implementation of a Wonderware Factelligence MES system, which included
interfacing to all of the plants ControlLogix, CompactLogix, and FlexLogix
processors. I implemented several process improvement projects that had
payback of 6 months or less through reduction of scrap, labor savings,
cycle time reduction, and improved efficiency. Supported maintenance
through training and hands on troubleshooting assistance during equipment
breakdowns.
Feb 2002-Feb 2010: President, Automation Engineering Solutions, Inc.,
Kingsport, TN
As the owner of this small systems integrator, I was involved in all
aspects of the business. Responsibilities included: developing business
plans, making sales presentations, programming and designing controls and
drives systems, building control panels, procuring equipment, project
management, implementation and start up, and generation of drawings and
manuals. PLC experience includes Allen Bradley ControlLogix, SLC, and
Micrologix, Siemens S7-400, S7-300 and S7-200, Siemens TI 505, Mitsubishi,
and Automation Direct. Drives experience includes Allen Bradley, Siemens,
Reliance, Square D, Kollmorgen Servo, and Pacific Scientific Stepper.
Field Device experience includes Milltronics, Banner, Sick, Keyence, Allen
Bradley, Rosemount, Broooks, Keyence CV-3002 vision systems, IAI
Robocylinder Actuators, etc. User interface experience includes Wonderware
FactorySuite, InSQL Server, SCADAlarm, WinCC, Allen Bradley RSView and
PanelView, Proface, Panasonic GT Touchscreens, and TCP Touchpanels. Major
industries served include: Water and Wastewater, Extrusion (plastic and
rubber), Process (Glass), Automotive.
Feb 2000-Feb 2002: Business Group Manager, Expert Automation, Radford, VA
I managed a team of engineers and technicians focused on Water and
Wastewater projects for this systems integrator. I was responsible for
every aspect of project including submittals, design and programming,
testing, installation and startup, and generation of Operation and
Maintenance manuals. Worked with Allen Bradley and Siemens PLC's and
numerous Wonderware FactorySuite products.
1992-2000: Sr. EE, Information Systems Manager, AFG Industries, Kingsport,
TN
My initial position with AFG was as Senior Plant Electrical Engineer. I
was responsible for all electrical equipment in the plant. I designed and
implemented PLC based process control systems, drive systems using servo,
stepper, and vector technologies. Optimized process by identifying and
tuning problem control loops.
In 1995, I was promoted to Plant Information Systems Manager. In this
position, I was responsible for managing a team that designed and supported
a Windows NT LAN with critical systems such as timekeeping, manpower
scheduling, process control archiving, and CMMS running as served
applications. Designed and implemented PLC based process control and data
acquisition systems. Optimized all systems through continuous improvement.
Chaired the AFG Year 2000 committee that met goal of rollover with zero
loss of critical systems.
1989-1992: Application Engineer, Kollmorgen Industries, Radford VA
Worked with customers to design, program, and install servo based motion
control systems in various applications. Systems included robotics, CNC
based machine tools, thermoforming machinery, explosion proof paint booths,
sorting and palletizing machines, etc. Taught Motion Control classes and
led presentations to customer audiences ranging from 5 to 200.
Education
BSEE, Virginia Polytechnic Institute and State University
Received BSEE with a minor in Mathematics in 1989. Graduated in 4 years
with a 3.1 QCA. Special emphasis on control theory, analog and digital
communications, and finite mathematics.