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OBJECTIVE: Play a dynamic role that lets you innovate, experiment and think

independently which

enhances the growth of the Enterprise and self.

PROFESSIONAL PROFILE

< 7.8 Years Qualitative experience in Project, Process planning,

Production & Improvement planning activities in Car Body Manufacturing .

< Proficiency in Production Efficiency Planning, engineering process and

Man Power Control.

< Experienced in planning, execution of projects and automobile line

establishment.

< Preparation of Process work standards & Inspection standards.

< Keen interest in Design & Development, CAD.

< Effective communicator & team leader with strong analytical, problem

solving and continuous learning skills.

ORGANISATIONAL DETAILS

Since Apr'2011-Till Date with Renault Nissan Technology & Business Centre,

Chengalpatu, Tamil Nadu (India) in Body Engineering & Process Planning As

Sr. Engineer

Projects Handled

< June2013~ (Till Date) A-Entry New Line Infra In charge ( Layout

Making / Manufacturing Equipment Preparation )

1. New Line Budget Preparation

2. Master Schedule for Individual Items & Follow Up

Activities

3. Line Specification & Layout Preparation

4. RFQ Release To Supplier for Individual Line supply

& Equipment

5. Primary & Secondary Utility Requirement

Preparation & Tender Release

Nov2012~ June 2013 New Metal WBS Line Expansion, Sub Line

Expansion for 40 JPH, New Roll Hemming Line

Installation/Commissioning

Apr2011~ Aug 2011 New Line Nissan Micra & Sunny Model In No2

Manual Line (Green Field) Body Weld Shop

Equipment Planning, Layout Planning,

Equipment Buying, Commissioning & Proving Line For

30 JPH

Role and Responsibilities- Renault Nissan

BIW Process Planning, Engineering / Execution

. Manufacturing Process Planning

> Coordination & Designing Layout For Body Shop New Line &

Expansion of JPH

> Requirement Preparation and Coordination With Plant Civil Team

For Ground, Structure Making Based On Machine Weight, Axis And

Movement

> Planning & Making Each Line Layout With Jigs,Fixtures And Other

Welding Related And Accessories for Manufacturing Process

> Planning & Specification Preparation For Equipment And Utilities

Requirement For Each Line Process (RFQ)

> Master Scheduling For Procurement, Installation and

Commissioning

. Budgeting, Procurement And Receiving

> Making Budget Requirement Sheet For Process

> Procurement Of Equipments, Jigs, Gauges, Checking Fixtures,

Inspection Fixtures Local & Import

> Procurement Of Welding Guns PSW, RSW,Stud Machine, Bolt /

Nut Welding Machines, MIG Welding Machines Local And Import

(Experience in Obara, Nawootec, Emhart,Mechelonic )

> Procurement Of Welding Gun Rails, Other Accessories And Safety

Related Items For Gun Movement And Accessibility To Approach

Welding Parts ( Experience in Demag, Cears)

> Procurement Of Hoist & Rails For Part Movement For Each

Process /Station

> Procurement Of Pallets / Trolleys For Child & Finished Part

Movement

> Procurement Of Sealant Pumps & Sealant ( Ingersollrand,

Graco, Decker, Demyung )

> Procurement Of Pulse, Battery Tools, Torque Wrench For

Installation

> Procurement Of CMM Machine Semi Automatic (Tokyo Boeki - Japan

Make)

> Procurement Of Conveyor Systems For Metal Line And WBS From HHI

(South Korea) & Pari ( India,Pune)

> Document Making And Coordination For Receiving Imported

Equipments ( Custom Clearance,HSS, Air delivery Process )

. Supplier & Contracts Negotiation

> Making RFQ For Installation And Proving Of Equipments For Local

& Import Equipments

> Quotation Receiving And Negotiation With Suppliers

> Selection Of Supplier

> Controlling Supplier And Manpower During Execution And

Commissioning

. Primary And Secondary Utility Planning

> Planning and Coordination With Plant Electrical Team For the

Primary Electrical And Piping .

> Planning, Procurement & Execution Of Secondary Electrical And

Piping For Welding Guns & Other equipments

. Process Sheet Making and Improvement Activities

> Process Sheet making for Station Wise Process for Achieving

Cycle Time

> Kaizen & Improvement Activities to Avoid Non Value Added Process

Since DEC'2006-MAR'2011 with Hyundai Motor India Limited, Irrungattukottai,

Tamil Nadu (India) in Body Engineering & Production Department as

Technical Associate.

Projects Handled

< 2006 ~ 2008 Hyundai i10 - Body shop #2 construction / Equipment

installation / tryout / Line

Stabilisation For 60 JPH

< 2010~ (Till Date) Rbi New Model - Line Equipment Installation /

Equipment Function Tryout / Line Stabilization For

Higher Efficiency Production & Quality

Role and Responsibilities

Process, Production Planning & Execution

. Strong work experience in body shop( steel body manufacturing and

welding)

. Process feasibility study & improvement for line installation &

stabilization

. Co-coordinating for installing robots and jigs for new car

development

. Pendant teaching of robots for spot welding & co2 welding

. New model spot welding Points allocation, shuffling & balancing

. Spot welding gun approach & interference study and improve

. Strong knowledge in jigs and fixtures (MCS & MCP)

. Installation of Co2 Robotic Welding for MIG welding process

. Hands on experience in co2 robotic welding machine installation &

stabilisation (New Hi5 Series Robot)

. Hands on experience in hyundai robot teaching in robotic welding,

sealering & handling

. Checking the welding quality of BIW

. Taking counter measure for welding, sealing and structure

corrections in jigs as per paint and assembly quality feedback

. Giving training to technicians, govt-trade apprentices and cl

laborers in mig welding, part loading

. Trainer for spot welding and co2 welding & Robot Teaching

. Preparation of process work standards

. Implementation of suggestion and improvement activities

. Making corrections in timer contactor controller for spatter

reduction in spot welding

. Maintaining 5s in shop floor

. Undergone training in hyundai motor company R&D Center Namyang,

Seoul, south korea for i10 project

Since Jun '06 - Nov'06 worked with "Essar Steels Company Ltd (Gujarat) in

Casting Department as Junior Engineer

Role and Responsibilities

. Worked as a laddle and mould operator

. Fitting and adjusting the slide gate in ladder to allow the liquid

iron into the mould for continuous casting

. Maintaining the continuous production of steel slab

. Taking care of refectories inside the ladder

ENGINEERING TRAINING

< Nissan Weld Master/Engineer Training In Zama Plant ( Japan) For New

Car Development .

< Undergone overseas "Certificated Technical training" in Hyundai R&D

center, Namyang,Korea for New Model- i10car

< Robot pendant teaching

< Spot welding

< Mig welding

< 7qc tools

< Iso 9001,Qs 9000, Iso 14001

< FMEA

IT SKILLS

Cad & Cam Applications

< AUTOCAD _07 DIAGONAL CAD CHENNAI

< CNC MILLING UMS CHARMILES COIMBATORE

< DELCAM UMS CHARMILES COIMBATORE

< DCA TAMILNADU COMPUTER SERVICE SALEM

Operating Systems / Office Applications

< MS Office 2003,2010 (MS word, MS Excel, MS PowerPoint)

ACADEMIC CREDENTIALS

Pre-Degree/ Degree Institute/ University Secured marks

10th Vaidheeswara Higher Secondary School,Mettur Dam

std. 93%

(March- 2002)

12th

std Vaidheeswara Higher Secondary School,Mettur Dam 65%

(March- 2004)

Christ The King Polytechnic College, Coimbatore

Diploma 85%

(mechanical)

(March 2006)

B.E Mechanical Meenakshi University Of Engineering &

(Part Time ) Technology, Virugampakam,Chennai 77.2%

EXTRA CURRICULAR ACTIVITIES

< Playing cricket (represented in school, college & company Dept Team)

< Playing shuttle,Surfing Net, Travelling and books reading

PERSONAL DETAILS

< Father's Name : James K (Late)

< Mother's Name : Rani J

< Age and Date of Birth : 28 years, 10-09-1986

< Sex : male

< Marital Status : Married

< Linguistics : English, Tamil

< Nationality : Indian

< Passport : F7668124

< Current CTC : 7.14 Lakhs/Annum

< Notice Period : 3 Months ( Present Company Policy )

Declaration:

Contact details of references will be conferred upon

request. I hereby declare that particulars in the resume are correct to

the best of my Knowledge and belief.

Thank you for pursuing my personal information.

Date: 14-Feb-14

Place : Chennai

(Rose Christofer J)

Rose Christofer .J

Contact : +91-956*******

Email: accsgx@r.postjobfree.com

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