Andrew J. Vandecaveye
accqiw@r.postjobfree.com 44652 Broadmoor Circle N
C: 734-***-**** Northville, MI 48168
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Executive Summary
Results-driven Product Development leader for complex and technical
assignments including, Car & Truck Vehicle Programs, Hybrid Electric
Vehicle, Global Joint Ventures, and Vehicle Engineering teams. Customer
focused hands-on management style that uses team consensus building,
tactical, and strategic skills to meet organization objectives and lead
teams. MBA/BSME.
Areas of Expertise:
. Product Development . Program Management Timing/Budgets/Metrics
. Product Strategy, Planning and Engineering . Supplier Sourcing and
Management
. Team Building and Leadership . Profit & Loss Optimization and
Cost Reduction
. Problem Solving and Issue Management . Quality and Manufacturing
Processes
Work Experience
Senior Program Manager, Caterpillar Commercial Truck Joint Venture 2008-
2014
Navistar Corporation Lisle, IL
Agile, working Senior Program Manager for multi-faceted position that
involves many Product Development roles including leading engineering team,
managing program timing, customer interface with CAT team, launching
vehicles in Australia/Mexico/USA, driving quality disciplines, working
global sourcing/logistics, and meeting global regulatory requirements.
. Leader for three major programs ($3-20M) that successfully completed
all phases of Product Development and Corporate Approval processes.
Deliverables for all milestones completed with quality.
. Managed program teams that ranged from 10-50 people using experience
to direct engineering concept/design, functional requirements, suppliers,
cost control, validation testing, and launch.
. Implemented team task based timing system for first time at Navistar
to maintain program timing and accountability resulting in successful
program delivery. Weekly metrics were used to indicate program progress
and address potential future risks.
. Launched truck programs in USA, Australia, and Mexico for Global
Markets while meeting all homologation requirements. Australian launch
involved relocation to logistics center to ensure incoming parts met
quality, timing, and functional requirements.
Program Manager, Taurus 2004-2008
Ford Motor Company Dearborn, MI
Directed program management, business planning, and prototype build
functions from start of program through prototype build. Managed cross-
functional program team composed of engineering, manufacturing, marketing,
studio design, purchasing, suppliers, and service groups including over 150
engineers and 60 key suppliers.
. Managed successful timing recovery effort to get late starting
program back on-track and budget through use of milestone reviews, weekly
metric deliverables, "Hard Rock" meetings, and daily technical decision
forums.
. Initiated and led supplier review teams that drove global sourcing
for over 80 commodities, saved $15M via on-line tooling quotes, and
improved tooling timing plans for key commodities.
. Delivered $250 per vehicle cost reduction effort ($25M annual
savings) with engineering, purchasing and finance through use of value-
cost mapping, cost benchmarking, feature trade-offs, and supplier
negotiations.
. Directed prototype build team that saved $1.5M while meeting crucial
delivery schedule for 80 prototype vehicles.
. Developed and executed 2009 Taurus X Eddie Bauer model that generated
$5M revenue increase using existing parts.
Launch/Program Manager, 2004 Escape and Hybrid Electric Program 2002-
2003
Ford Motor Company Dearborn, MI
Launch Manager for 2004 Escape at Kansas City Assembly Plant that involved
managing a team of 50 engineers and suppliers. Escape Hybrid Electric
program manager during the validation phase of the program.
. Launched 2004 vehicle with no recalls, 5% Customer Satisfaction
increase, met all cost/timing targets, and spearheaded craftsmanship
effort that improved fit quality by 50% during build.
. Interfaced successfully with marketing and media groups explaining
hybrid operation, importance to environment, and Ford's role as first
manufacturer of hybrid SUV.
Engineering Manager, Firestone Tire Replacement Project 1999-2001
Ford Motor Company Dearborn, Mi
Managed tire and engineering testing work streams for $3B Firestone Tire
Replacement program on Ford Explorer models. Key team contact with Ford
Senior Management for critical tire related issues and testing.
. Leader for complex project that involved management and
administration of 4 test tracks, directing 3 tire suppliers/8 brands,
reviews with NHTSA, and daily meetings with Chief Executive Officer.
. Supervised team that efficiently validated over 200 different tires
to Ford Standards while working 100 straight days to ensure customer
safety. Received Ford Significant Achievement Award for 2000 CY.
Engineering Manager, Expedition/Navigator Plant Vehicle Team 1997-1999
Ford Motor Company Michigan Truck Plant, Wayne, Mi
Managed 40 employee engineering team (body, chassis, powertrain,
electrical, interior, quality, service, and manufacturing functions)
located at Michigan Truck Plant that resolved plant and field quality
problems, drove cost reductions, implemented engineering changes, and dealt
with daily plant problems.
. Directed plant based engineering group that worked closely with
Michigan Truck Assembly Plant manufacturing team to ensure production
quality and component issues were addressed with a sense of urgency
resulting in 1998 Expedition JD Power Quality Award for Large SUV class.
. Team generated over 300 cost reduction ideas that were implemented to
save $135 vehicle.
Other Ford and Industry Positions 1981-1997
. Program Manager: Ford Aerostar, Escape, and SportTrak
(1995-1997)
. Powertrain Engineering Supervisor: Advanced Powertrain Concepts for
Ford Explorer (1993-1994)
. Planning Supervisor: Nissan/Ford Joint Venture Mini-Van
(1990-1993)
. Cycle Plan Strategy Analyst: Developed Truck input for Corporate
Plan (1988-1990)
. Product Design Engineer: Engine Accessory Drive components
(1983-1987)
. Power Plant Engineer: Detroit Edison
(1981-1983)
Education
M.B.A., Business Management 1985
University of Toledo Toledo, OH
B.S., Mechanical Engineering 1981
University of Michigan Ann Arbor, MI