ANDY HOOPER
858-***-**** (home)
San Diego, CA 92128
858-***-**** (cell)
accnn0@r.postjobfree.com
http://www.linkedin.com/in/arhooper
PROFILE: Pharmaceutical manufacturing operations leader and consultant with
25+ years of experience in leading complex manufacturing and
technical services operations across multiple sites, strategy
development, business excellence and business process
reengineering, global technology transfers from R&D and site to
site, new site location studies, project management and product
launches. Demonstrated leadership in delivering business results
in start-up, growth, decline and turnaround situations.
Multi-cultural change agent with multiple lean six sigma and other
project successes across a large global site network.
PROFESSIONAL
EXPERIENCE:
Consultant and Managing Consultant
Jan., 2008 - present
Subcontractor: PMO development and management of project teams for
a Tunnell Consulting, Inc. client (6 month contract, 2013)
Managing Consultant for Tunnell Consulting, Inc. (Feb., 2011-Feb.,
2012):
Contributed to development of a Technology Transfer service
offering
Lean Six Sigma: Process Capability and Control assignment
Project management for US government agency funded bio-defense
"next generation" vaccine development programs: management of
prime contract, tech transfer and CRO/CMO subcontractors (2012 -
2013)
Proposal development: responses to government agency solicitations
(2012)
Business development for two full service CDMOs (2009 - 2011)
CDMO Logistics department reorganization and inventory control
software implementation (2008)
CMC support: sale of Balboa Bio's intellectual property after
closure (2008)
Balboa Biosciences, Inc., La Jolla, CA, Vice President,
Manufacturing & Technical Services, Dec., 2006 - Dec., 2007
2006-2008
Start-up and leadership of all CMC due diligence, development,
supply chain and related CDMO API and DP sourcing and development
activities
NCE/Drug Product Technology Transfers
Added significant IP value by achieving API and drug product
development project milestones ahead of schedule and cleaner
synthetic pathways
Qualis, Inc., Des Moines, IA, Director of Operations
2005-2006
Responsible for device and drug product processing, packaging
validation, maintenance, EH&S, facilities, warehousing and
distribution
Hired to improve operations and infrastructure after the company
received an FDA warning letter - successful remediation
Site subsequently closed; major product lines sold to Perrigo
Sanofi legacy companies: Aventis, Hoechst Marion Roussel, Marion &
Co.(PR), Marion Merrell Dow and Merrell Dow, Canada
Director of Industrial Technology, North America
2001-2004
Led new product technology transfer, scale-up, validation, new
package development and site to site transfers, for
Sanofi-Aventis, North America
N.A. Industrial Operations multi-site regional management team
member
Interim VP
Project Management Trainer to Engineering and Tech Transfer Teams
International projects: Canada, PR, USA, Mexico, and European
sites
Completed a Global Industrial Operations Excellence project:
development, piloting and successful roll-out to 25 global
manufacturing sites
Web-based global site network strategic initiatives and key
performance indicators tracking system management
Post-merger integration projects
Achieved over $50,000,000 in savings through lean six sigma
initiatives
Successful warning letter remediation within 4 months at newly
acquired ex-Rhone-Poulenc Rorer (RPR) site
Successful and rapid product recall investigation including
remediation
North America Industrial Operations Technologies and Engineering
Center Leader, Aventis North America Headquarters, Kansas City, MO
1999-2001
Led transfer and scale-up of new products from Global R&D and site
to site/CMO transfers of existing products - solid dosage,
parenterals, powders
Technical Leader for on-site engineering and technical support
services to North America manufacturing sites for product and
process improvements
Trainer: Project Management, Lean, Tech
Transfer/Scale-up/Validation
Achieved 100% on time global product transfers, scale-up,
validation and launch quantity build, leading to immediate launch
readiness
Manufacturing Manager, Puerto Rico Operations
1992-1999
Reported to Marion & Co. Division President/GM as Manufacturing
Manager/Site Leadership Team member, through start-up, ramp-up and
plant closing in 1999, due to elimination of IRS Section 936 tax
benefits
Led staff of approximately 150 associates in a multi-shift
operation
Responsible for bulk manufacturing and finished product packaging
of key global strategic products (blockbusters): Seldane,
Cardizem, and Allegra
Prevented blockbuster product batch rejections and product recall
through continuous use of Statistical Process Control and root
cause determination
Extensive use of MBWA, value stream mapping, business process
flowcharting and re-engineering, to eliminate non-value added
activities and achieve improved efficiencies, cycle time reduction
and lower costs
Inspection readiness and results: no FDA observations to correct
Cycle time reduction: 80% reduction over two years, down to <7
days
Yield improvements to >99%, achieving >$11,000,000 savings
Customer service: 100% on time delivery to all distribution
centers
Energy conservation: chaired committee, reduced costs >$5,000,000
Net documented savings at site >$20,000,000
Manufacturing Supervisor, Packaging Supervisor,
Purchasing/Planning Supervisor, Systems Administrator, Richmond
Hill, ON, Canada
1985-1992
cGMP manufacturing operations serving the Canadian market with
Merrell Dow brands (Seldane, Novahistex, Nicorette and private
label generics
Promotions and lateral transfers through operations departments
with a focus on Manufacturing/Packaging/Ops management and capital
expansion
Trainer for: SPC, GMP, Safety, MRPII, MIR, Meeting Facilitation
Successful implementation of SMED (Single Minute Exchange of Dies)
and automation to achieve line changeovers in Packaging of <20
min, and automated Clean-In-Place systems for Liquids & Blending
departments to achieve Overall Equipment Efficiencies of greater
than 80%
EDUCATION:
Bachelor of Science (Biology), University of Western Ontario,
Canada
Continuing education: Finance, Accounting, Statistics, Project
Management
CERTIFICATES: Lean Six Sigma Black Belt, CPIM, Purchasing, SPC, Project
Management
A.R. Hooper LLC
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Qualis, Inc.
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