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Engineer Quality Control

Location:
Houston, TX
Posted:
February 06, 2014

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Resume:

JO E S KRZY P CZAK

**** ******* **,*******,** ***62

901-***-**** – accjrx@r.postjobfree.com

Professional Highlights & Skills Summary

Functional Test • In circuit Test • Quality Assurance & Control • Lean Mfg./Six Sigma Training

Electronics Mfg. • Computer Mfg. • PCB/PCBA Mfg. • Oil & Gas – Electrical Systems, MWD, Wireline

GenRad/Teradyne/Scorpion Test Development • LabView/CVI/TestStand • C++ Programming

ISO 9000 Internal Audit • IPC • MS Office/Access/Project • Statistical Analysis • Root Cause Failure Analysis

Fully Fluent Spanish & German • Latin American Experience • Multi Cultural Organization Experience

Mentoring & Training • Innovation & Creativity • Problem Resolution • New Product Introduction Teams

Group/Team Project & Leadership Experience • Project Management • Management & Supervision

PROFESSIONAL EXPERIENCE

Jabil Circuit Memphis, TN – 2011 2012

Provider of electronics manufacturing services including design and manufacture of electronics for major OEMs in a diverse

group of industries including automotive, computing and storage, consumer products, medical, networking, peripherals and

telecommunications

Quality Engineer

Maintain an ISO 9001 quality management system and an ISO – 14001 environmental management systems.

Evaluate and support inspection processes via inspection aids and instruction guidelines.

Support all training programs by development and implementation of specialized training sessions for all applicable

functions.

Conduct periodic review and maintenance of all documentation files; develop appropriate systems for document storage and

access.

Review all supplier or customer discrepancies. Coordinate and track the corrective/preventative action effort.

Provide trend analysis of defects occurring at the customer, supplier and internally.

Interface with all departments as applied to the Policies and Procedures with special regard to ISO 9000 and 14000

Monitor departmental activities and provide technical and logistical guidance/support for the quality engineering staff as

applicable.

Interface and provide technical support on quality issues with the customer as needed.

Support and focus corrective action efforts and utilizing 8D method.

Represent Quality Team in weekly conference call and face to face meetings with customer.

Work with other teams on Continuous Improvement projects.

Perform internal audits in support of ISO 9001 2000 and ISO 14001

Collect sort and report data on performance metrics of key internal processes.

Participate in Material Review Board (MRB) meetings and disposition of non conforming product.

Collect multiple projects as assigned by Manager.

Serve as liaison between Jabil Circuit and suppliers or customers on quality related issues.

Improve technical support for the quality organization.

Adhere to all safety and health rules and regulations associated with this position.

Benchmark Electronics Angleton, TX 2005 2010

Manufacturer of electronics and service provider to original equipment manufacturers (OEMs) of telecommunication equipment,

computers and related products for business enterprises, video/audio/entertainment products, industrial control equipment,

testing and instrumentation products and medical devices.

Sustaining Test Engineer

Member of test engineering team

Identified customer needs by working closely with Customer Service and Design Engineering to support new customer

development and startup as well as working on test requirements, customer test strategies, tools and equipment required

and specific training to meet customer requirements.

JOE SKRZYPCZAK Page accjrx@r.postjobfree.com

Participated on Customer Team and Quality Improvement Teams.

Supported Test Process on the Production floor by: increasing test process reliability; analyzing tester performance; dealing

with line returns; deciding In Circuit Test vs. Functional; monitoring visual defects; ensuring Engineering Change Orders are

incorporated; and maintaining documentation.

Ensured product flow through Test area by: eliminating False Fails; debugging product by identifying defects; supporting

operator technical questions; continuously improving product with Real Time Process Feedback; and setting training and

limits.

Analyzed Test Data by: establishing Debug methods; establishing board debug logs; yielding tracking analysis of fallout data;

performing root cause analysis for test yields; identifying top hitters that are impacting yield; creating corrective action plans

to improve test yield; defining Debug and Repair Process Data Collection needs. Developed written work instructions to

assist assigned technicians in test processes and procedures.

Trained Test Technicians and Operators in Debug support as well as coordinated training with Design Engineering for

Functional and in circuit transfer, provided operator training.

Interfaced with customer on reliability and test coverage; and understand changes brought on by manufacturing process as a

Customer Team Member.

Established tester maintenance procedures and calibration schedules; identified and managed tester spare parts inventory;

maintained tester documentation including BOMs and drawings; trouble shooting of testers and performance of necessary

repairs.

Interfaced with Design Engineering in the tester development per the Design Engineering Project Life Cycle Document.

OEM Worldwide Watertown, SD 2003 2005

Electronic Contract Manufacturer specializing in medium volume PCB assemblies and box build for products for medical,

telecom, and industrial applications

In circuit Test Manager / Senior Test Engineer

Managed and improved in circuit test engineering department and provided in circuit test engineering.

Successful evaluation of manufacturing test processes and procedures and implementation of improvements to increase

product flow and improve quality of customer's products.

Reductions of product failure and design problems by performing root cause analysis, resolving issues and suggesting

changes.

Direction and control of all test phases for in circuit test

Continually updated/upgraded test software and write test procedures for all subassemblies and final systems to maintain

integrity of test phases.

Developed test programs for the Teradyne 1860 and 1880.

Developed and implement in house test fixture maintenance program.

Managed and directed support staff training, activities and schedules.

Flextronics International Plano, Texas 2000 2003

Electronic Manufacturing Services

Senior Test Engineer

Senior member of test engineering team

Served as customer interface for all test engineering activities (in circuit and functional) including: supporting operations by

maintaining test procedures; developing equipment maintenance procedures; and interfacing with the customer technical

and IT groups to solve product/test failures.

Debugged product and production test failures.

Trained other engineers and technicians in support of operations.

JOE SKRZYPCZAK Page accjrx@r.postjobfree.com

Performed complex engineering tests, checkouts, and development engineering tasks.

Diagnosed and isolated malfunctions to the assembly and component level.

Analyzed test results, and implemented changes to resolve problems.

Conducted operations tests and fault isolation on development systems and equipment to ensure conformance with design

specifications, collecting data, analyzing results and implementing procedures.

Set up and conducted tests of complete units and components under operational conditions to investigate design, or to

obtain data for development, standardization, quality control and problem resolution.

Analyzed indicated and calculated test results in relation to design or rated specifications and test objectives, and modified or

adjusted equipment and/or test software to meet specifications.

Recorded test procedures and results, numerical and graphical data, and recommendations for changes in product or test

method.

Maintained software, documentation and equipment to the latest revision or operational specifications.

Developed or assisted in the development and design of hardware and software required to test customer products per their

specifications.

Trained technicians and operators on products, processes and equipment.

Efficient Networks Dallas, Texas 1999 2000

ATM products and other broadband network solutions (acquired by Siemens)

Test Engineer

Member of test engineering team

Decreased time to market and increased product quality through continual evaluation of test readiness and new programs

and through conferring with new product development and design.

Ensured quality product by performing statistical test data analysis and decreasing failure rates.

Translated all test programs and written communications to Spanish language for benefit of EMS in Mexico.

Developed test fixtures.

Compaq Computer Corporation Houston, Texas 1987 1999

Personal Computer Systems and Business Computer Systems Manufacturer (acquired by HP in 2002)

Senior Test Engineer & Acting Test Manager

Senior member of test engineering team and Acting Test Manager for a three year period

Developed and upgraded GenRad test programs for PCB manufacturing.

Evaluated and verified automatic test fixtures and software for PCB manufacturing.

Managed and supervised two engineers and ten technicians during a three year time period when assigned complete duties

of Test Manager (acting role).

Investigated component failure rates and consulted with engineering staff and vendors for development and implementation

of quality control tests and procedures to prevent or reduce failures.

Wrote process change notices and engineering change notices to ensure production and testing met specifications.

Developed software documentation process to ensure integrity of tests.

Inspected manufacturing processes from pilot to production, recommended and supervised implementation of

improvements.

Supervised repair and maintenance of GenRad systems.

Supervised equipment and software make ready for manufacturing changeover.

Trained and mentored employees, instructing them on policy and procedure, equipment, products, and processes.

Established department safety procedures.

Conducted internal ISO audits.

JOE SKRZYPCZAK Page accjrx@r.postjobfree.com

Developed and introduced new processes and controls through participation in special team projects.

Collected and analyzed data, and created and presented departmental reports in weekly meetings.

Baytank USA La Porte, Texas 1986 1987

Operator – Monitored and executed loading and unloading of hazardous chemicals, ensuring all state, federal, and safety

guidelines were met.

NL Industries Houston, Texas 1985 1986

Quality Control/Electronics Technician – Developed and conducted quality control tests to ensure incoming electronics materials

met specifications and operating requirements (MWD products). Documented and reported test results and recommended

corrective action to vendors.

Astro Resources League City, Texas 1983 1985

Lab and Field Service Technician – Conducted quality control testing and repaired total carbon and total organic carbon analyzer

units.

Lagoven Las Salinas, Cabimas, Venezuela 1976 1979

Electrical Technician – Maintenance, troubleshooting, repair, and installation of electrical systems in LPG plant, port, pump

stations, and offshore plants. Installed and maintained control panels, and remote control operating systems at pump stations.

Repaired and maintained oil tanker and tug boat electrical systems and port electrical systems. Repaired and tested submarine

cables.

EDUCATION

Master of Business Administration, Technology Management, University of Phoenix, Online, Texas – Coursework:

Information technology and decision science, technology forecasting and strategic planning, strategic management and research

and development, new venture cost management, project and program management, human behavior, innovation processes,

change management, technology transfer and global strategy management.

Bachelor of Science, Electro Optics, University of Houston CLC, Clear Lake, Texas – Coursework: Advanced Physics and

Math, lasers, optics, electronic circuits, electronic instrumentation, and control systems and technical writing.

Associate of Arts, Pre Electrical Engineering, San Jacinto College, Pasadena, Texas

Electrical Technician Title, Escuela Tecnica Industrial, San Cristobal, Venezuela



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