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Quality Assurance Supply Chain

Location:
Huntersville, NC
Salary:
110,000
Posted:
January 28, 2014

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Resume:

JAMES P. HARLUKOWICZ

***** ********** ***** ************, ***** Carolina 28078-6183

704-***-**** accd04@r.postjobfree.com

SENIOR MANAGER~Quality Professional

Performance-driven leader with 20+ years of experienc e managing quality, manufacturing, and mechanical

operations for diverse aerospace/energy/gas turbine industry corporations ranging from startup to multibillion

dollar enterprises. Well-equipped with MBA, Six Sigma Black Belt, and extensive background in q uality

assurance/control, root cause analysis, supply chain programs and ISO 9001/14001.

Verifiable strengths in pioneering new quality control techniques, inspection methods and enhancing work

procedures in support of continuous improvement programs.

A strong hands-on leader; able to train and motivate teams to peak performance.

Excellent interpersonal skills collaborate with internal and external customer teams to identify and remedy

quality issues.

Developed organizations which supported strategic plans to develop business growth

Extensive knowledge in the forming and machining of aerospace alloys such as nickel, cobalt, aluminum,

stainless steel and steel.

Extensive knowledge in the application and analysis of aerospace coatings

Proven knowledge of SAP/Oracle in a cellular manufacturing environment for production/planning control &

scheduling

Quality Assurance Management Domestic/International Product Support Excellent Interpersonal &

Communication Skills Strategic Planning Process Review & Project Management NDT Certification EHS

Compliance Internal Auditing Document Control Statistical Methods Change Management

PROFESSIONAL EXPERIENCE

Independent Consultant, Charlotte, North Carolina 2013-

Develop and facilitate QMS objectives for assurance of compliance to ISO 9001/AS9100, FAR 145 guidelines

and requirements. Develop departmental strategy and vision to ensure adherence with customer expectations.

Oversee, motivate, mentor and evaluate Quality Department's employee’s performance. Present and provide

budget for all QA equipment, procedures and department expenditure. Developed robust supply chain

components to maintain client requirements. Support internal audit programs in accordance with ISO 9000 and

AS9100.

Element Materials Technology, Charlotte, North Carolina 2010-2013

Element Charlotte is a business unit under ownership of Element Materials Technology. Element Charlotte is a

market leader in materials testing, metallography, chemistry, failure analysis and non -destructive testing.

Element Charlotte focuses on various markets in aerospace, power generation, energy and nuclear materials

testing.

Manager-Quality Assurance

Responsible for aspects of a multi-facility Quality System, Audit, ISO 17025/9001, Nadcap Accreditations,

Supply Chain, Program Management, Engineering, Contracts, Training and Customer Support.

Specific Accomplishments:

Managed corporate achievement of ISO 17025 certification with A2LA and Nadcap. Audited existing

processes, identified critical gaps and designed new corrective procedures.

Developed and maintained a supply chain for laboratory testing in support of market requirements .

Devised and deployed comprehensive quality improvement program including internal/external audits, root-

cause analysis, and implementation of remedial action.

Achieved major aerospace qualifications with Boeing, Airbus, Safran Group, Rolls Royce, Firth Rixson and

MTU.

Resume

JAMES P. HARLUKOWICZ Page 2 accd04@r.postjobfree.com

CHROMALLOY CORPORATION, Orangeburg, New York 1999-2010

W orld's largest independent supplier of repairs, coatings, and FAA approved replacement parts for turbine

airfoils and engine components for commercial airlines, the military and industrial turbine engine applications.

Senior Manager/Chief Inspector Quality Assurance

Direct as the first line leader for all aspects of quality assurance and inspection. Orchestrate process

improvements, procedure implementations and Lean/Six Sigma methodologies to expedite and elevate

manufacturing processes and product quality. Provide decisive leadership and direction for 11 management

staff and 40 quality inspectors. Serve as FAA/EASA liaison and OEM customer contact for produc t quality

issues. Create and execute internal and external (supplier) layered process audit plans, including ISO

9001/AS9100 procedures and documentation. Formulate and launch strategic manufacturing, document

controls and quality initiatives to ensure compliance with AS9100, FAR 145, FAR 21, EASA and NADCAP

certification guidelines. Monitor and maintain metrology/calibration system in accordance with ANSIZ540 and

ISO 17025 A2LA/NVLAP requirements. Organize and coordinate all regulatory inspections, custome r audits and

third party certifications.

Specific Accomplishments:

Delivered significant cost savings through development/deployment of corporate best practices in support of

improved manufacturing processes and repair of hot section turbine components.

Standardized and benchmarked KPIs, skillfully identifying and correcting problems, strengthening

productivity, overhauling operating processes, and resolving quality issues.

Developed a supply chain in support of repair and overhaul of engine components. Partnered with

purchasing in the evaluation and qualification of world class suppliers.

Managed corporate achievement of ISO 9001/AS9100 accreditation with Det Norske Veritas (DNV).

Manage division internal audit program in accordance with ISO 9001/AS9100 standards.

Developed systems and procedures in compliance with ISO 9001/AS9100 customer and industry standards.

Extensive knowledge in manufacturing and design of critical aerospace components, drawing interpretation

and GD&T.

Responsible for all airworthiness/inspection determinations for both the overhaul and OEM business units.

Managed quality planning of new products, first article, material control, tooling and product airworthiness

certification.

AAR ENGINE COMPONENT SERVICES, Frankfort, New York 1996-1999

Specializes in repair and overhaul of engine components for the commercial aviation market and industrial

turbine engine applications, $2 billion revenue and 10,000 employees worldwide.

Director, Quality Assurance

Held first line leadership and management accountability for quality assurance system and budget

encompassing metallurgical control laboratory and metrology. Mentored, coached, and trained 15 staff members

focused on efficiently monitoring and maintaining quality of overhauled turbine components and modules.

Developed and implemented standard operating procedures, inspection methods in alignment with overarching

quality and production objectives. Served as ISO management representative and F AA, EASA and JAA liaison.

Specific Accomplishments:

Recognized as the contact for key customers regarding quality issues and ‘special process’ approvals.

Managed corporate achievement of ISO 9001 certification with Det Norske Veritas (DNV).

Audited existing processes, identified critical gaps and designed new corrective procedures. Wrote work

procedures, trained staff and achieved certification.

Developed a supply chain in support of repair and overhaul of engine components.

Devised and deployed comprehensive quality improvement program including internal/external audits, root-

cause analysis, and implementation of remedial actions.

Managed quality planning of new products, first article, material control, tooling and product airworthiness

certification.

Achieved General Electric Aircraft Engines “Six Sigma Program”, Supplier Black Belt.

Resume

JAMES P. HARLUKOWICZ Page 3 accd04@r.postjobfree.com

Note: Early career history includes roles as Quality Assurance Manager for Howmet Refurbishment, Inc.;

Manager of Manufacturing Quality Assurance for Textron Lycoming, Inc.; Quality Assurance Supervisor

and Process Engineer for Union Carbide/Praxair.

EDUCATION

Master of Business Administration

University of New Haven, New Haven, Connecticut

Bachelor of Science, Manufacturing Engineering

University of Bridgeport, Bridgeport, Connecticut

CERTIFICATIONS

General Electric Aircraft Engines “Six Sigma Program”, Black Belt Certification

Certified ISO 9001 Internal Auditor

ISO 9001 Associate Auditor Certification RABQSM

Pratt & Whitney DQR (Designated Quality Representative)

GE Aviation DSQR (Designated Supplier Quality Representative)

FAA Repairman License

AFFILIATIONS

American Society for Quality Control (ASQ)

American Society for Mechanical Engineers (ASME)

American Society for Non Destructive Testing (ASNT)

American Society for Non Destructive Testing (ASNT) Charlotte Chapter Board of Directors

Resume



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