Resume: Mr. Krishan Mohan Sharma [pic]

Address: Senior Manager: Quality, Kirby Building Systems, Plot -2, Sector-

11,

IIE, Sidcul, Haridwar, PIN - 249402,Uttrakhand, India.

Date of Birth: 01 May 1976. Passport No: H3482651

Contacts: Mobile: +91-953*******, +91-953*******, Email:

acccqv@r.postjobfree.com

Looking for challenging assignment in QA/ QC, Welding, NDT & Operations

Snapshot: Proactive management professional with 19 years of work

experience. Proficient in managing Quality Assurance/Quality Control,

Organizational Excellence, Planning, Welding, NDT etc activities. Head

Quality (Senior Manager) at Kirby Building System India Pvt Ltd. (MNC of

Alghanim Group). Active Certified Welding Inspector from American Welding

Society (AWS - CWI). Strong English communication skills with ability to

work in international environment. Experience of working with clients of

USA, Australia, UK etc.

key RESPONSIBILITIES:

Quality Assurance (QA):

> Leading the Quality functions of the business in close coordination with

Project Management Group, Sales, Marketing, Construction Management

Group, suppliers to raise the customer satisfaction level in competitive

business scenario.

> Management Representative (MR) for the organisation. Ensuring total

compliance to ISO 9001:2008, ISO 14001:2004 and BS OHSAS18001:2007 (QMS,

EMS, OHSAS) and independently responsible for managing audits.

> Successfully implemented ISO 9001:2008, ISO 14001:2004 and BS

OHSAS18001:2007 (QMS, EMS, OHSAS) in different organizations. Achieved

best HSE award for the plant.

> Prepare, review and approval of Quality manual, Departmental manuals,

System Procedures, SOPs/ Work Instructions & reports etc.

> Review, implementation and follow up of CAPA against Non Conformity/

observation.

> Coordinating pre -production / kick- off meetings with client,

delivering presentations and preparation of all documents etc.

> Review and approval of Quality Assurance Plan, Manufacturing Procedure

Specification, Product Plan, Process Sheet, Welding Procedure

Specification, Procedure Qualification Records, Welder Performance

Qualification, Lab test reports, welder's cards etc.

> Preparation and approval of Technical Delivery Conditions (TDCs) of

product such as HR plates, HR Coils, ISMB, Angles, Round Bars, Hollow

Sections, Tubes etc. Further, finalization of the same with suppliers to

assure incoming of the right quality material.

> Providing technical assistance to purchase/finance for vendor evaluation

and further development of vendors; visiting to supplier facilities for

capability & quality assessment.

> Review of test certificates, Inspection & Test Plan of raw material and

consumables.

> Reviewing customer enquiry documents, requirements in line with our plant

capability.

> Review of steel specification, raw material and consumables requirement,

technical discussions with contractors and manufacturers prior to project

commencement.

> Review and approval of various periodical reports, MIS etc.

> Carrying out data analysis to determine present standards such as defect

%, rejection %, rework%, non conformities. Monitoring performance

analysis of processes.

> Suggesting for up gradation of process /equipments modifications to

achieve quality targets and enhance operational efficiency to meet the

requirements of customers.

> Analysis and review of customer specification, evaluation of feasibility,

negotiation and asking for deviation for finalizing the contract (if

required).

> Major Projects: Accomplished projects with of reputed international and

domestic clients Gladstone LNG -GLNG ( Australia), Saipem (Italy)

Takenaka, Knorr Bremse & Meada corporation( Japan), FL Smidth( Germany),

Oil & Natural Gas Corporation ( ONGC - India) Skoda auto, Gas Authority

of India Ltd (GAIL), Saudi Aramco, Reliance Petroleum, Defence &

Governments, CNPC( China), Hindustan Unilever, Alstom, Jindal, ITC etc.

> Accomplished improvement in product aesthetics by improving welding,

cutting, forming, painting process & workmanship. Received various

customers' appreciation.

Quality Control (QC): In process & Incoming

> Managing the product specifications conformity from raw material to

final inspection.

> Guiding Shop floor QC inspectors & production team for proper welding,

cutting, forming.

> Capturing cost of poor quality (COPQ) and reduced up to 40 % for

different projects.

> Effective management and coordination with third party inspection

agencies such as BVIS, GLI, GAIL, Saipem, Velosi, Moody, EIL, MECON,

Tractable, TUV, GLNG, LRQA, RITES, Total etc to resolve quality deviation

through implementation of remedial action.

> Monitoring of measuring instruments inventory, availability, calibration,

distribution and retrieval including records.

> Accomplished yield improvement to 98 % and overall reduction in defects

at each stage.

> Monitoring SAP/ ERP activities of Quality Module.

> Effective root cause analysis of welding & other process defects. Reduce

the reprocess/rework activities and take remedial action to minimize the

defects.

> Codes / Standards followed - AWS D 1.1, MBMA, AISC, SSPC, ASME Section

IX, Section IIC & Section V. Various codes of ASTM, IS, ISO, DIN, EN. API

1104, API 5L, .ASNT SNT -TC- 1A, AWS QC -07, NACE & clients

specifications etc.

> Conducting the plant capability demonstration as per client's

specification & standards.

> Achieved 30 to 90 % reduction in defects of different natures of the

product.

> Monitoring projects with respect to cost, resource deployment, inventory,

evaluating project progress & taking adequate corrective actions.

> Developed and motivated the entire the QC team to accomplish best

inspection results ever achieved against the inspections as per product

requirements.

Welding,Destructive & Non Destructive Testing (NDT):

> Sharp monitoring of welding, destructive and non destructive testing

activities.

> Responsible for planning of day to day shop floor activities at the each

station of the plants for smooth inspection/production. Resolving issues

raised by TPIA and clients.

> Making decisions based on evaluation of Non Destructive Testing (UT, RT,

PT, VT and MPT) requirements. Providing guidance to Quality team for NDT

& QC activities.

> Monitoring of mechanical laboratory testing / DT activities such as

Tensile, Impact, Adhesion cross hatch, GSM,MEK, Guided Bend, Macro, grain

size / chemical analysis, hardness, DWTT, burst test etc including review

and interpretation of reports.

> Confirm the painting, sand/shot blasting application is done as per

procedure.

> Conducted comparative study of deferent welding & other consumables,

achieved improvement in quality and reduction in defects and consumable

cost.

> Achieved less than 0.01 % defects/meter weld length in welding.

Accomplished record minimum defects in welding (SAW, GMAW, SMAW, FCAW

etc).Ensure correct dimensional/process parameters of cold forming,

bevelling, milling, hydrostatic testing etc.

> Mentoring Quality/Operations team member towards efficient monitoring for

reduction in consumables (welding nozzles, flux, electrode, cutting

inserts, Oxygen etc).

> Accomplished minor in reduction RM consumption through process &

workmanship improvement, and revised consumption norms accordingly for

project RM calculations.

Six Sigma, Operational Excellence and Planning:

> Leading & monitoring various six sigma projects; two green belt projects

(achieved reduction in customer complaints by 30 % & reduction in welding

& fabrication rework % by 50 % .Implemented 14 white belt projects.

> SAP/ERP savvy, shouldered overall responsibility of planning activities;

review of sales order, routing, rate of production, review of purchase

requisition/ indent of raw material, spares, consumables, for two plants

through SAP/ ERP.

> Monitor the costing, inventory, CAPEX, budget through SAP/ ERP. Cross

checking of as on date physical stock Vs SAP/ERP data for two plants

/projects.

> Reviewing of project cost with top management considering cost control

initiatives, ROI.

> Monitoring of cost incurred at each station, proper month closing of

consumables/RM.

> Coordinating with finance and purchase department to make sure that

inventory carrying cost is minimized by quantitative and qualitative

analysis. Proper guidance to purchase and marketing department for

technical assistance and vender development.

> Implemented the cost saving measures for generating cost from scrap/by

products.

> Reviewing the AMCs. Effective vendor development by monitoring the

performance and cost benefit. Effective coordination with contractors for

timely work completion.

> Managing Total Productive Maintenance (TPM - Quality Maintenance)

activities of plant.

> Conducting interviews in coordination with HR to recruit the competent

employees.

> Worked as controller for emergency and disaster management group.

Reviewer of emergency preparedness, procedures, investigation reports

etc.

Training and Development:

> Multi skilling of entire QA engineers /inspectors, welders & production

engineers through practical training, examination & certification.

> Imparted mass scale awareness and training on EMS, QMS, OHSAS, SAP/ERP,

NDT techniques, codes, standards, welding, grinding, painting, RCA & CAPA

etc.

> Certified instructor, developed competency and skills of existing quality

inspectors taking the department from QC towards QA module.

> Awarded proficiency certificates and cash awards for excellent management

of QMS, training & development activities. Awarded for IMS awareness &

competition activities.

> Coordinator for implementation of SAP /ERP module (PP & QM) in Jindal SAW

Ltd.

Education & Professional TRAINING /Courses

. PGDM (MBA): Balaji Institute of Management Studies (BIMS), Pune,

India.

. Bachelor of Engineering (Mechanical): Institution of Engineers

(India), Kolkata.

. AWS - Certified Welding Inspector ( AWS - CWI ): American Welding

Society, USA

. ASNT- Non Destructive Testing (NDT) Level II: Ultrasonic Testing (UT),

Radiographic Testing (RT) & Penetrate Testing (PT), Magnetic Particle

Testing (MPT).

. Lead Auditor for ISO 9001:2008 (QMS): Bureau VERITAS.

. Internal Auditor for ISO14001 (EMS) & OHSAS 18001: Bureau VERITAS.

. Certified Six Sigma Green Belt: Anexas Consultancy, Insignia, Pune,

India

. Fire prevention, Personal Safety & First Aid course: Marine institute

trust, Mumbai.

. Certified Instructor: Centre of Marine Engineering & Technology, INS

Shivaji, Lonavla.

. Computer Course: Excel, PP, Words etc: Creative Computers, Pune,

India.

. Life member QCFI : Quality Circle Forum of India

ASSOCIATION WITH ORGANIZATIONS / Industries

From Aug 2012 - Current; Head Quality (Senior Manager: Quality) at Kirby

Building Systems, PEB (Fabrication/construction) industry (MNC - Alghanim

Group) at Haridwar, India. Responsible for overall Quality functions &

Management Representative for ISO (QMS).

From 2009 - Aug 2012: Manager Quality /Welding at Jindal Saw Ltd, Oil and

gas sector Industry: Line Pipes manufacturing & projects ($ 16 billion OP

Jindal group), at Mundra, Gujarat, India. Responsible for Quality, Welding,

NDT and Planning activities.

From 2005 - 2009: Team Leader : Responsible team management to execute

functions of Operations, Quality, ISO (QMS) and safety at Defence

Research & Development Organization( DRDO/IAT), fabrication unit and

Training centre at Pune, India.

From 1999 - 2005: Team Leader: Responsible for Operations/Maintenance

Planning /Quality and project planning at Fabrication yards, Naval Ships,

and projects division in Mumbai, India.

From 1994 - 1999: Trainee/Team Member (Mechanical Engineering Trade):

Looked after operations / fabrication activities on board naval ships,

Fabrication yard at Kochi, India.

Contact this candidate