Designation : QA/QC Engineer (CSWIP *.*)

* ***** ** *** *** Petrochemical Field.

Experience:

Ajoy.G 500KD

E-mail : acccqm@r.postjobfree.com Phone: +65- 93730416

Education:

Degree – Bachelor of Engineering (Mechanical)

College – Noorul Islam college of Engineering – Tamilnadu, India.

University – Manonmaniam sundaranar

Passed out – 2004

Professional Experience & Strength:

9 Years hands on experience in Oil and Petrochemical refineries and chemical plant.

• Establish project quality plan, including test & inspection plan (ITP).

• Establish / Review WPS & PQR as per ASME IX and AWS D1.1

• Participate and assist in the both internal and external audits.

• Investigate root cause, generating corrective & preventive actions for Non-

conformance raised on the Project.

• Lead and co-ordinate with MOM and third party representatives.

• Familiar with Standard Code of ASME. AWS, API.

• Interpretation of RT Films.

• Carry out Quality inspection for Piping materials and processing Equipments

and Review manufacture test certificate.

• Carryout the inspection of Equipment alignment (Static & Rotary) and

Structural works.

• Witnessing NDT - LPT, UT, MPI, PWHT, PMI, Holiday test, Hydro &

Pneumatic Leak test.

• Conduct welder qualification & mock-up test as per ASME Section IX.

• Prepare system packages and test packs.

• Exxon Mobil Permit Applicant (active).

Course/Training Completed:

• CSWIP 3.1 - Singapore (CERTIFICATE NO: 59165)

• PCN RI Level II

• CSWIP 3.2 (attended seminar)

• ASNT LEVEL II- Liquid Penetration Testing

• ASNT LEVEL II- Magnetic Particle Testing

• ASNT LEVEL II - Radiography Testing

• ASNT LEVEL II - Ultrasonic Testing

• UT thickness Gauging

• UT (BOLT) TFA

Present Employer: Clients:

PEC LTD – Singapore

(Leading Service Provider For Engineering, Procurement, Construction and Maintenance in

Process Industries in 7 countries and in-house contractor in Exxon Mobil, Shell, GSK-Singapore)

Period: from 2008 – till date (2013)

Position: QA / QC Engineer

Project Handled:

• Presently working in ECC DBN Projcect in Bukom under Toyo..

• 2012 / 2013- SCOT & BUGIS PROJECT - Installing 67,500 Dia inch

piping (1/2” to 48”), Structure (200 ton), Equipment (Tower, heat exchanger, waste

heat boiler, couple of Fin-Fan cooler, Reactors, Pumps, Stack and Drum).

• 2011/2012 - SRU-7, installed Waste heat Boiler, Pumps, Stack, Drum,

Steel Structure (150 Ton), and 38,500 Dia Inch Piping include Jacket piping.

• 2011- Region-6 project in Bukom Refinery (Singapore) -Iinstallation

of Column, Heat exchanger, Tower (45m), Process piping (15000 Dia Inches) & 150

Tons of Structure installation.

• 2011- Tank -6319 & 7503 Rehabilitation works - Changing the Doom

roof to Aluminum roof, changing the bottom plate, changing the shell plate, wind

grid, steam coil, fire pipe line.

• 2010-SPT IRF – MP06 (Singapore Parallel Train In Refinery

Facilities) New ARU (Aromatic Reformer Unit) installation - under

FWP/ExxonMobile - Jurong Refinery (1 Million Man-hours without LTA)

• 2010 - Jurong Refinery TP-02 Shutdown - under FWP/ExxonMobile

• 2009 -SPT IRF – MP05 (Singapore Parallel Train In Refinery

Facilities) Sulfer Unit Revamp work under FWP/ExxonMobile - in PAC, Jurong

Island.

• 2008 - SRU 1 & 2 SD (Sulfur Recovery Unit 1 & 2 Shut-Down) under

FWP/ExxonMobile - in PAC, Jurong Island.(75000 Man-hours without LTA)

Responsibilities:

• Responsible for shop and site quality control on fabrication, installation and

testing.

• Review of ITP, WPS, PQR, Method Statements or work procedures.

• Lead and manage a team of Welding Inspectors to support in Quality

activities and report every activity (daily task) to QC Manager.

• Review of NDT matrix to check proper coverage of NDT & PWHT for

various piping classes.

• Co-ordination with Clients, Consultants and Third Party Inspection Agencies

(include MOM).

• Organize and conduct welder’s qualification and mock-up test as per ASME

Section IX and client specifications

• Coordinate for Punch list walk through, Loop check as per P&ID, Isometric

& GAD.

• Responsible to identify all changes (material dimensions etc) for as built.

• Visual Inspection of structural members fit up and weld joints as per

acceptance criteria of AWS D 1.1

• Carry out Material inspection for Pipe, Fittings, Valves, Electrodes, Gaskets

and Review manufacture test certificate.

• Interpretation of RT and witnessing of LPT, UT (TFA), MPI, PWHT, PMI,

Holiday testing & Leak test (Hydro, Pneumatic, Service)

• Carryout the inspection of Equipment alignment (Static & Rotary) and

Structural works.

• Carryout the inspection painting of piping, Structural works.

• Get approval for test packages and release to pressure test.

• Assist process owner to investigate root cause, generating corrective &

preventive actions and verify the actions effectiveness related to NCR's. Prepare and

maintain NCR register

• Preparing system and test package and getting approval from client.

• Monitoring Pre heating, Inter pass temperature, Post weld heat treatment and

Control & Storage of Welding Consumables,Perform Hardness testing

• Weld Visual Inspection

• Preparation of Weld map, Weld traceability & Test reports.

• Preparation of monthly Welder Performance reports & NCR.

• Conduct and prepare monthly Internal Quality Audit.

• Arrange and co-ordinate NDT tests including reviewing and interpretation of

the radiography films.

• Liaise with NDT subcontractors, third party surveyors as per quality system

and project specific Requirements.

• Monitor all welders’ performance including the sub-contractors productivity /

welder.

Previous Employer: Petron Universal L.L.C – MUSCUT Client

Period: May 2007 to May 2008

Position: QA/QC Engineer

Project Handled: Sohar Aluminum Smelter Project - GTC- 1&2 (Gas Treatment Centre)

Installed the Hopper, Silo, Stack (60m height), Motor (2000hp), Duct (12km) Structure and Piping

Responsibilities:

• Prepare QA/QC documentations.

• Welder qualification as per WPS.

• Checking Fabrication against ISO Drawing.

• Material identification and inspection.

• Inspect Welding of pipeline, equipment, structure & painting.

• Inspect Heat treatments like pre-heating & PWHT.

• Inspect Non Destructive Examinations.

• Pump Installation and alignment checking.

• Preparation of Hydro test package.

Previous Employer: Gopinath Engineers (P) Ltd – India (Mumbai) Client:

Period: June 2004 to April 2007

Position: QA/QC Engineer

Project Handled:

LPG Tank Piping and major maintain shout down

Responsibilities:

• Provide technical support to QA/QC site inspection personal in all matters

related to inspection activities and policies.

• Prepare inspection programs and schedules including quality manual for

procurement and site inspection work.

• co- ordinate for all matters related to material inspection, weld fit-up

inspection, welding as per the WPS, non-destructive and destructive testing of welding and

heat - treatment of weld joints

• Co- ordination for welder qualification, pressure testing of valves and pipe

lines, disposition of defective or rejected materials, corrosion protection systems, coating

and warping testing,final ISO and loop clearance of pipeline.

• Interpret radiography and other N.D.T examinations and provide proper

reports on the same for company inspector review and acceptance.

• Provide periodical weekly reports on welder performance and production at

all working areas.

• Develop inspection procedure for various N.D.T methods and techniques

including interpretation and approval criteria of such techniques.

• Investigate, analyze, find and scrutinize field recommendations and issue

reports to company high lighting problems with recommendations for the repair and/or

replacement of plant / equipment as necessary.

Training:

• Safety Instruction Course (Manhole for Supervisor)

• Oil/Petrochemical Industry Safety Course for Supervisors.

• Lifting Supervisors Safety Course

• Safety Orientation Course (Oil and Petrochemical)

• Safety Induction Course

Personal Details:

Education : BE (Mechanical)

Date of Birth : 21th July 1982

NRIC / Status : G6090804X (S-Pass)

Marital Status : Married

Nationality : Indian

Languages known : English, Tamil &Hindi

Declaration

I DECLARE THAT THE ABOVE GIVEN DETAILS ARE TRUE TO THE BEST OF MY

KNOWLEDGE.

Yours truly,

(G.Ajoy)

Contact this candidate