Steven J. DeNolf
Sylvania, OH
43560
Residence: (419) 885-
5620
E-mail: acbzch@r.postjobfree.com
PROFESSIONAL SUMMARY
Manufacturing professional with record of accomplishments in engineering
position with high volume automotive metal fabrication, assembly and
finishing operations. First hand experience with tube manufacturing, tube
forming and fabrication, stamping, machining, metallurgy, mechanical
assembly, welding, washing, painting, packaging and shipping. First hand
experience with self directed work teams, lean manufacturing, Total Quality
Management techniques and SPC methods.
PROFESSIONAL EXPERIENCE
JAYTEC LLC 12/11 - 9/13
A division of L&W Engineering, this privately owned manufacturing facility
specializes in tube manufacturing, cutting and bending.
Senior Tube Mill Engineer
Primary responsibility is to establish tooling inventory and spare
components along with working with production personnel to improve safety,
quality and productivity along with helping to minimize down time and
provide maintenance with technical expertise and required repair parts.
SELECT MUSTANG SPECIALTY 5/08-12/11
Proprietor for sales and services, specializing in 1964-1968 Ford Mustangs.
Perform work as required or complete restorations, parts acquisitions,
engine building, body and paint specialist. Design and build of quarter
mile race car.
WOODSAGE
Privately owned manufacturing facility specializing in tube cutting and
fabrication along with assembly of conveyor rolls.
Manufacturing Engineer 5/07-
5/08
Responsibilities included CAD design of tooling and gaging, procurement of
capital equipment, productivity improvement, cost estimating, routings,
plant layout, Lean Manufacturing/Continuous Improvement, preventive
maintenance documentation, time and cost studies along with troubleshooting
of manufacturing equipment.
FAURECIA EXHAUST SYSTEMS, INC.
$9.2 Billion international manufacturer of automotive interiors, exteriors
and exhaust systems for original equipment and replacement market.
Capital Manager, NAOE Manufacturing Toledo, Ohio
4/03-1/06
Responsible for overseeing all capital for the division along with managing
the capital appropriation process along with ensuring that assets are
utilized to the maximum extent feasible.
. Support and analyze new business quotations
. Maintain an accurate listing of capacity equipment and
utilization thereof
. Manage surplus equipment and ensures this equipment is utilized
in place of new equipment where appropriate
. Participate in negotiations to purchase equipment
. Conduct studies and make recommendations relative to vertical
integration, capital consolidation and the like
. Establish the capital strategy and ensures that capital
decisions are consistent with that strategy
. Maintain divisional capital spending reports and coordinates
generation of capital budgets
FAURECIA EXHAUST SYSTEMS, INC.
$9.2 Billion international manufacturer of automotive interiors, exteriors
and exhaust systems for original equipment and replacement market.
Engineering Manager, Exhaust Manufacturing Facility, Louisville, Kentucky
8/01-4/02
Second in charge reporting to the plant manager. Responsible to provide
direction for Engineering, Toolroom and Maintenance personnel including,
but not limited to:
. New Product Launches;
. Facilities requirements/maintaining;
. Preventive/Predictive Maintenance Program;
. QS9000 Initiatives;
. ISO14001 Requirements;
. Lean Manufacturing/Continuous Improvement;
. Preparation of all Capital Appropriations;
. Process Documentation;
. Plant safety;
. Quoting and developing of manufacturing
processes;
. Specifying and purchasing of all Capital
Equipment and Gaging;
. Provide assistance to all internal customers as required;
THE BING GROUP
$500 Million Manufacturer of automotive stampings and assemblies, steel
strip, steel blanks (Bing Metals Group) and automotive seat assemblies and
mirrors (Bing Assembly Group) for original equipment and replacement
market.
Senior Engineering Manager The Bing Group, Detroit, Michigan
4/99-3/01
Senior ranking employee in the Engineering Department reporting directly to
the President. Responsible for managing, supervising, guiding, directing
and assessing the work of all Engineering Department Employees including,
but not limited to:
. Managing, reviewing and approving all quotes for "new product"
along with changes made to existing product;
. Purchasing all stamping dies, tools, fixtures and equipment
required to launch all new product and/or needed to make a
change to existing product;
. Managing the timely pre-production and production launch of all
"new product";
. Making customer-requested changes to existing product on a
timely basis;
. Managing and overseeing the activities of all shop floor
engineers including all continuous improvement activities;
. Co-coordinating, along with the company's Quality Assurance
Department, all PPAP functions;
. Co-coordinating and developing annual capital expenditure
budgets and creating, publishing, and distribution of user-
friendly reports that "report out" all Engineering Department
activities on a regularly scheduled basis;
TENNECO AUTOMOTIVE
$3.7 Billion international manufacturer of suspension systems (Monroe Auto
Equipment Company) and exhaust systems (Walker Manufacturing Company) for
original equipment and replacement market.
Staff Manufacturing Engineer, Corporate Headquarters, Monroe, Michigan
5/95-4/99
Oversee all North America tube manufacturing operations. Process
specialist including new process development, new product manufacturing
feasibility analysis, production capacity analysis, cost reductions, on-
site assistance with specific plant production problems.
. Achieved $1.5 million cost reductions, $2 million capital cost
avoidances;
. Cost estimating/Capital appropriations;
. Production/Process development for product prototype and production;
. New Project Introduction System Support (NPIS);
. System support - BOM, routings, MRP, SAP integration;
. New technology development;
FAYETTE TUBULAR PRODUCTS
$100 Million manufacturer of automotive air conditioning components for
original equipment and replacement market.
Research and Development Engineer, Corporate Headquarters, Troy, Michigan
6/93-5/95
Develop specific products and techniques, which advance the state of
development art and are consistent with Company's manufacturing systems at
competitive cost.
. Implement new products into production system;
. Initiate cost studies and cost reduction programs;
. Supervise and provide design information to other design teams;
. Recommend manufacturing, assembly and test facilities required;
. Define and establish test methods and procedures;
. Utilize experimental design techniques;
. Review and approve engineering documents;
. Maintain customer engineering contacts and technical communication;
. Prepare Capital Appropriations for required capital equipment;
MONROE AUTO EQUIPMENT COMPANY
$1.5 Billion International manufacturer of suspension systems for original
equipment and replacement market.
Staff Production Engineer, Corporate Headquarters, Monroe, Michigan
1988-1989
Staff Production Engineer, Georgia manufacturing Facility, Hartwell,
Georgia 1989-1993
New position resulting from Corporate Production Engineering
decentralization. Oversee all North America tube manufacturing operations
with emphasis on centralizing tube manufacturing in Hartwell, GA.
. Capital Appropriation Requests;
. Cost Estimating;
. Engineering Change Requests - review and initiation;
. New Production reviews;
. Engineering Specification reviews;
. New Product Launch Documentation;
. Provide machine setup/operating instructions;
. Establish preventive maintenance program;
. Cost reductions exceeding $1million annually;
. Resolution of production problems;
. Provide input for Capital Budgeting and development;
. Coordination of capacity expansion and equipment rearrangement for
tube manufacturing;
BUNDY CORPORATION
$265 Million International manufacturer of specialty tubing and performance
plastics for original equipment and replacement market along with
aerospace, chemical and military markets.
Senior Process Engineer, Warren Manufacturing Facility, Warren, Michigan
1977-1988
Tube manufacturing engineer and Drawn-Over-Mandrel specialist along with
implementation of Statistical Process Control as program coordinator.
. Process development and equipment installation for fuel injection
tubing;
. Design and installation of facility reclaim water system;
. Tooling design and control program for DOM tubing;
. Redesign and rebuild of equipment to improve quality and productivity;
. Implementation of preventive maintenance program;
. Cost reductions - machine automation for reduction in fixed and
variable costs;
. Program director for employee training for machinery setup and
operation. Director for hazardous waste management and worker right
to know;
. Facilitator for Employee Involvement meetings;
. Program administrator for lubricant and solvent reclamation;
. Plant safety engineer;
. Air make-up handling system design and installation;
. Process piping systems upgrade and exothermic gas generator rebuild;
EDUCATION
Attended Lawrence Institute of Technology with full scholarship -
BSEE 1975-1976
Associate Degree of Applied Science, Electrical Engineering
Technology, Macomb Community College, Warren, Michigan June 1980
REFERENCES
Available Upon Request