CURRICULUM VITAE

MOHAN NAMACHIVAYAM.D acbxpj@r.postjobfree.com

B.E: ELECTRONICS and INSTRUMENTATION

acbxpj@r.postjobfree.com

Cell: 994-***-****

PROFESSIONAL OBJECTIVE

To obtain a competitive position in the industry utilizing my proven

records of analytical, communicational and multi-tasking skills and to make

a significant impact in my organizations growth.

EXPERIENCE: 6 Years

Working as Special Officer (M7-GRADE) -Maintenance and Operation,

Instrumentation Engineer in TATA Global Beverages. From Dec 2007 to till

date. (Project, Operation & Maintenance, Safety)

TATA Coffee Ltd Theni(dt),Tamilnadu state. Plant Designed by GEA NIRO

Denmark Extraction and e&e Verfahrenstechnik GmbH Freeze Dried Plant

Germany.

Working in Project Installation & Commissioning of Gea Niro FIC 250

Extraction & Gea Wiegand Evaporation & Vaccum Freeze Belt Dryer Coffee

unit, it is a Fully Automation plant controlled by SIEMENS S7300 & S7400

series PLC. (Under -55 degree Celsius in Freezing and 0.3 mbar in drying

process)

PROCESS KNOWLWEDGE IN PLANT OPERATION & MAINTENANCE:

LILLA Cleaning of coffee beans & Roasting, Gea Premoistening,

GeaNiro Extraction,& Westfalia Centrifuge, Aroma process, Gea

Wiegand Evaporation, Agglomerated Coffee, Freeze Dryer process,

Leybold vacuum pumps,Pre freezing of coffee, Freezing (-55

degree), Vacuum Freeze Belt Dryer Sublimation Process, Bulk and

Pouch Packing Machines, Ultra Filtration & Reverse Osmosis Water

Process,, Condensate recovery systems,Tetrapak Hoyer,Ammonia

Absorption Refrigeration Plant (-60 degree Celsius), Automatic

Packing Machines. Pipe line and Instrumentation Diagram.

INSTRUMENTATION TECHNICAL SKILLS AND KNOWLEDGE :

Field Instruments: Experience in Installation & Commissioning,

System sensors & fire, smoke, gas detectors, Fire detection Alarm

systems. Pipe Line & Instrumentation Diagram, S7-300 PLC, Profibus

Networking connection,Siemens DP/DP coupler,sitrans F M

magflo6000,sitrans compact P Tx,SM321,322,331, Wago 750 series

Input/output Cards, Siemens ET200S Input/output Cards, Siemens

MCB C-25, Legrand Circuit Breakers, Schneider Electric-tesys

Breakers, Schneider EP121 I/O cards, Trouble shooting of Sensors,

Transducers, E+H Vibration sensor, Motion sensors, E+H Level Tx,

E+H Temperature Tx and E+H Pressure Tx & E+H Flow Transmitters,

E+H Conductivity sensor, E+H Limit Switches, Telemecanique

switches, Leybold Ceravac Vaccumsensors, TycoActuator, PemiAir

Actuator, DeltorqActuator, Nocado Actuator, Finder Relay, IFM

Proximity Sensors, IFM float switch, Sharp float switch,

Pepperl+Fuchs proximity sensor, Pepperl+Fuchs Namur sensor, Omron

proximity sensor,Siemens Rotary limit switch,,Krohne Flowmeters,

Danfoss pr switch, Toledo Load cell, Sartorius Load cell,Soemer

Load cell, RTK-LVDT, Parker & Airtec Solenoid coil Samson

Controlvalves, Forbes marshall control valves,Danfoss Frequency

Drives, Siemens Sirus Switchgears, L&T DOL starters, Safety

Interlocking & Crowcon NH3 Gas and Smoke detection systems, Festo

Pneumatic & Clusters Systems, Fluke Thermal imager, SKF Vibration

Pen, Fluke HART Protocol, Megger Motor winding check,Leybold

Helium Detector, TETRAPAK Machine.

Instrumentation Soft ware Tools:

Software Field care tools E+H, WAGO Input / Output cards 750 Series,

S7300SiemensPLC,MPI interface,E+H Readwin2000, Profibus Networking,

Danfoss VFD, Fluke Thermal Imager, AB PLC, SCADA (IN TOUCH).

Projects Experience: Gea Niro FIC 250 Extraction & Gea Wiegand

Evaporation, Westfalia Centrifuge, S7400plc,Profibus, ET200s,

Buildings, Machines & pumps Electrical diagram observation and

tracking methods, Cable tray arrangements, Observe Pipe line and

Instrumentation arrangements,Planning for Civil and Discussion

with construction work Arrangements, Planning for work safety,

Man power controlling and Work scheduling, Electrical Safety and

Safety Managements, Plant improvements and Energy savings,

Knowledge in ISO Documentation (SA8000,ISO 22000,ISO90001)

Connection & Trouble shooting all Sensors, Electronics &

Electrical sections, Switches, ACB,VCB,MCB,MCCB,MPCB,ELCB,RCCB,

Lighting sections,Security RFID Doors, Control Valves,

Pneumatics connections, Electrical Power house HT & LT, APFC

Panel, AMC (Annual maintenance contract)Schedule following for

Electrical and Utility, 5S, 5C, WHY Analysis, RCA, LOTO, Safety

Work permit card,Instrumentation calibration records,

Installation and commissioning of System sensors & fire, smoke,

gas detectors, Fire detection Alarm systems.

Maintenance in Utility sections: Ammonia Absorption Refrigeration

Plant (-60 degree Celsius) Cummins 1010 KVA Diesel Generators,

Powerhouse APFC panel, Ingersoll rand Air Compressors, Voltas and

Thermax Chillers, Condensate recovery systems, Instrumentation

trouble shooting, Ultra filtration Water plants (2no), Reverse

osmosis (R.O) Water Plants (2no), Softener Water plants.

Safety and Mock drills: Installation and commissioning of System

sensors & fire, smoke, gas detectors, Fire detection Alarm systems

HIRA (hazard identification risk analysis) Scheduling, Identify

unsafe act and unsafe conditions, HACCP, PDCA, Emergency Mock

drills, Fire Mock drills, Fire Hydrant handling Ammonia Mock

drills, Safety talk to Workers, Fire detection Alarm systems.

CERTIFICATE COURSE:

. SIMATIC S7-300 & Step7 SIEMENS Training Programmers on Automation

Products.

(PLC Hard ware and Soft ware configuration, Profibus Networking

Configure, Simatic S7, Ladder logic diagram, MPI Interface, Trouble

shooting of Input/output)

. Safety Trained Workshop on Hydrants to handle any major Fire Emergency

situation trained in USHA Fire Safety.

Hands on Experience:

. Preventive and Predictive Maintenance activities take care over all

plant.

. Monitors the use and inventories of spare parts, Maintenance

schedules, and Equipment Details History and Initiates reordering when

necessary

. Communicates directly with the operations department to coordinate

maintenance and repair work in process areas

. Reviews the operation of plant equipment and systems constantly, to

minimize unplanned downtime, anticipate solve problems in a timely

manner, and to identify opportunities for improvement.

. 5S, 5C, WHY Analysis, RCA, POKAYOKE, TPM Preventive and

Predictive Maintenance, Work permit card, Instrumentation

calibration records.

. Communicates regularly with all maintenance technicians, both

individually and as a group, to ensure good two-way communication

concerning maintenance issues

. Initiates and carries out projects that improve efficiency and/or

reduce operating costs.

. MTTR, MTBF and Pipeline and Instrumentation Diagram (P&ID).

. Installation and commissioning of Sensors and Transducers, Level,

Flow, Pressure, Temperature Transmitters, Limit Switches, Load cell,

Frequency Drives.

. Installation of motor controls, switchgears, transformers, protected

relaying and Safety Breakers systems.

. Knowledge in Profibus Networking and Cable connections.

. Instrumentation related software's like, E + H Field care tools, WAGO

I/O Cards, E+H Read win, Lab view and Danfoss - VLT, AB PLC,& Scada

Wonder ware in touch.

. Knowledge in, Fluke Thermal imager instrument, HART Protocol, Gas

Detecting system.

. Preventive Maintenance & Trouble shooting the TETRAPAK Machine and

Ammonia Absorption Refrigeration Plant, field instruments & Automated

operations.

. Preventive Maintenance for Air compressor, Chiller, and DG, RO water

plant, all Instruments as per Schedule checklists.

. Creating Daily, Weekly and Monthly Preventive Maintenance schedule for

Electricians.

. Conducting safety inspection & safety walk about sessions for

Equipments / Machines and Maintaining Calibrations records.

. Knowledge in ACB, VCB and Power house, Verify AMC schedules.

. Conducting Safety Mock Drill and Ammonia Mock Drill, Emergency Mock

Drill.

. Problem Analysis Tools known TBEM, RCA, and PDCA, TPM, 5S, 5C.

. Conducting Safety suggestions, innovation and implementation,

. To indentify hazard identifications & corrective action.

. Knowledge in Hygienic GMP Score, HACCP, ISO 22000, ISO 9001, SA8000.

ACADEMIC RECORD:

Bachelor of Engineering:

First class 77.6 %, ELECTRONICS & INSTRUMENTATION Engineer Year of

Passing 2007. In Thiagarajar College of Engineering, Madurai - 625

015. Board of anna University.

DIPLOMA Engineering:

First class 93.08 %, Electronics Communication in VSVN Polytechnic

College, Virudhunagar Directorate of Technical Education year of passing in

2004.

PG.DIPLOMA (Distance Education) (1 year):

First class 74.4 % ELECTRICALSAFETY & SAFETYMANAGEMENT in ANNAMALAI

UNIVERSITY in 2011.

COMPUTER PROFICIENCY:

Languages : C, ALP in 8085, ALP in 8051, PLC Ladder logic &

FBD

Platforms Used : Windows 98 / XP /07.

Office documents : MS office

AREAS OF INTEREST:

* Microcontroller (8051)

* Transducers and Sensors.

* Industrial Instrumentation

AWARDS

Reward in TATA: 3 times

* 1) Got an Award in Best innovation in Energy saving and CO2

Emission projects (Building automation in plant to control the

Power consumption and Energy saving)

* 2) Got a TATA EXCELLENCE AWARDS for Outstanding Performance in

Project quality Execution and Commissioning in 2013.

* 3) Got an Award in Number of Best suggestions and successfully

implementations. (Innovative Ideas to Reduce the down time in

maintenance and improvement in safety operations)

ACADAMIC PROJECTS:

Project 1 : Traffic Light Control using Sequential Timer

Nature of Implementation : Hardware

Project 2 : Frequency Shift Key

(using Wireless Communications)

Nature of Implementation : Hardware

Project 3 : Industrial Automation

Nature of Implementation : Hardware

Project 4 : Microcontroller (8051)

based Maintain the Boiler

Temperature using Wireless Communication

Nature of Implementation : Hardware

Project 5 : PIC Microcontroller

based range measurement.

Nature of Implementation : Hardware

CO-CURRICULAR ACTIVITIES

> Third prize in STATE LEVEL Paper Presentation in Srinivasa

Polytechnic, Trichy, paper entitled Industrial Electronics

Interaction.

> First prize in Inter-departmental Hardware contest during second

year.

> Best Circuit designing award in Inter-departmental Hardware contest

during third year.

> Attended a course on CNC Part Programming conducted by CIICP.

EXTRA CURRICULAR ACTIVITIES

* District level player in SHUTTLE COCK.

* District level player in SHOT PUT.

* District Level Winner in SOFT BALL(Base ball)

PERMANENT ADDRESS

Geetha Apartments, II Floor DATE OF BIRTH : 27-08-

1984

Aundipatty post, AGE : 29

Theni district-625512. SEX

: Male

Tamilnadu State.

STATUS : Single

India country.

Passport Number : G 2440566

Phone : 045**-******

Mobile : 994-***-****.

MOTHER TONGUE : Tamil

LANGUAGES KNOWN TO:

Read : Tamil, English, and Hindi.

Write : Tamil, English, and Hindi.

Speak : Tamil, English.

I do hereby confirm that the information given above is true to the best of

my knowledge.

PERSONAL DETAILS

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