Post Job Free

Resume

Sign in

Engineer Manager

Location:
Chelmsford, MA
Salary:
80000-95000
Posted:
November 28, 2013

Contact this candidate

Resume:

Dana P. Caffelle

* ***** ******, **********, ** *1824 978-***-****

acba7g@r.postjobfree.com

Q uality Engineer

D F M/DFQ – Leadership –Corrective Actions-ISO 9002/AS9100

Experienced Manufacturing Engineer with a proven t rack record for continuous

p rocess improvements, DFMs, corrective actions for printed circuit boards (SMT &

T hrough-Hole), small commercial cables, electro-mechanical sub-assemblies to box

level assemblies in accordance with ISO 9002 and AS9100 standards for Mi li tary,

Medical and Commercial Products.

CORE COMPETENC IES:

• Documentation Control • Continuous Process Improvements

• Policy & Procedure Development • Assembly

I nstructions/Visual Aids

• Corrective & Preventative Actions • C ross-Functional Team

Leadership

• Engineering Change Orders (ECO) • Review drawings and

specifications

PROFESSIONAL EXPER IE NCE:

1997-2013 dataCon I nc., Burlington, MA

P roject/Manufacturing Engineering Manager (8 years) as well as

M anufacturing Engineer

• Managed Engineering (Manufactur ing, Process and Test) to support Quoting,

New Production Int roductions and Production activities.

• Tracked Engineering’s on-t ime releases by developing a spreadsheet the

E ngineers updated with their daily activities.

• Managed Documentation Control supporting all Customer and Engineering

documentation required to support production builds plus Quality and

P roduction procedures and work instructions.

• Monitored Documentation Control’s categorizing documentation storage for hard

copy and electronic by creating a spreadsheet as an index by Customer,

m aintained daily by the Documentation Specialist.

• Created and implemented New Procedures for ISO 9002 and AS9100, resulting in

company certifications.

• Trained Engineering and Documentation Control Specialist on ISO 9002 and

AS9100 procedures for implementation resulting in increased productivity.

• Created and implemented new company ECO Procedures for Customer and

I nternal Changes, then t rained all applicable departments.

• Reduced Engineering part number data entry by nine minutes per part number,

by developing an excel spreadsheet that contained all necessary data elements

t hat could be downloaded all at one t ime rather than individually, plus able to

download more than one part number at a t ime.

M anufacturing Engineer (7 years)

• Developed Customer labor estimates and tooling costs – reviewed documentation

for completeness and accuracy, if discrepancies listed on quote cover sheet.

D iscrepancies will be required upon PO placement.

Dana Caffelle 978-***-**** acba7g@r.postjobfree.com

(Page 2)

• New Product Int roduction (NPI) – releasing all documentation required to

p roduce the product; such as, part number structure, bills of materials,

P roduction Copy Documentation from Customer supplied documentation, the

assembly process and tooling before developing routings/travelers for printed

circuit boards, cables, sub-assemblies and box assemblies, all releases were done

v ia ECO’s for all releases.

• Created visual aids for printed circuit boards (SMT & Through-Hole) using Aegis

Software (checkpoint BOM/CircuitCAM).

• Technical Customer contact, interfacing on any assembly, documentation issues

p rior to continuing as well as any obsolete parts.

• In f luencing Design for Manufacturability and Assembly (DFMA).

• Managed Manufacturing process by participating in CAPA, PFMEA, MRB, RMA,

ERP/MRP and ECO activities.

• Performed Cost of Sales on New Products, comparing Quoted verse Actual labor

t o determine if production met labor standards resulting in profitability or not.

• Demonstrate strong cross-functional interpersonal skills by interfacing Quality,

I nventory/Material/Production Control, Receiving, Shipping, Purchasing,

P rogram Management, Sales, and the Account Executive resulting in a smooth

p roduction t ransition.

• Lean Manufacturing and Six Sigma through metric reviews to driving

continuous process improvements by eliminating waste and enhancing tooling

and labor efficiencies.

• Developed and implemented ISO 9002 and AS9100 Procedures for certification.

• Adapted to which products to release due to unforeseen schedule changes.

1995-1997 T R I-STAR TECHNOLOG IES, I NC. Methuen, MA

Supervisor Assembly Product Engineering

• Managed Pre-Engineering, Assembly Product Engineering, Test Engineering

and Quoting

• Developed documentation, processes, tooling and Assembly Process Summary

I nstructions for Printed Circuit Boards and Box Level Assemblies

• Interpreted and converted all Customer documentation and if any discrepancies

notify Customer as the Technical contact

Below positions prior to 1995:

ELTECH ELECTRON ICS, I NC. Lowell, MA

P rogram Manager

H N U SYSTEMS, I NC. Newton, MA

Documentation and Manufactur ing Engineering Manager and I ndustrial

E ngineer

MODEL AMER ICAN COMPUTER CORPORAT ION, Newton, MA

Production Manager

SCI SYSTEMS, I NC. Hooksett, N H

P rogram Administrator

WANG LABORATOR IES, I NC. Lowell and Tewksbury, MA

M anufacturing Engineer to Senior Manager, Manufacturing Engineering

E DUCAT ION: U MASS Lowell Bachelor of Science in Mechanical Engineering



Contact this candidate