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Pvt Ltd Engineer

Location:
United States
Posted:
November 28, 2013

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Resume:

RESUME

T.ARUMAINATHAN S/O G.Thambusamy,

Email: acba6u@r.postjobfree.com East Street,

Mobile No : +919*********,984******* Poovaikulam,

Vizhappallam (Post),

Pass Port No. : G4693936 Udaiyarpalayam (T.K),

4 Wheeler Ariyalur District,

Driving License No. : TN46 200******** Pin – 621 803.

Career Objective:

To become a successful professional and to work in an innovative and atmosphere and through bring an

improvement to the working organization. A Self Disciplined, Hard working, Good Analytical minded professional seeking an

opportunity in the field.

TOTAL YEARS OF EXPERIENCE: 7.4 Years in Automobile Industry-Quality Assurance / Metrology -

Educational & Technical Qualification:

Year of

Qualification Name of Institution Percentage of Marks

Passing

Madras Instituted Of Engineering Technology,

D.M.E (Mech.) 2012 Course Completed

Kodambakkam, Chennai.

ITI (MMV) National Industrial Training Center, Kattumannarkoil 2006 77%

H.S.C Govt.Hr.Sec.School, Jayankondam 2004 75%

S.S.L.C CSI Hr.Sec. School, Mahimaipuram 2002 59%

Computer Knowledge:

: DCA (Diploma in Computer Application)

: MS-Office (Word, Excel & Power point)

: Autocad-2006

: SAP (Basic Only)

: Minitab Software.

: AutoVue

JOB PROFILE

Functional Expertise:

CMM (Co-ordinate Measuring Machine) Inspection and Programming.

GDT (Geometrical dimensional & Tolerance).

New product fixture concept and design verification and approval

Planning and deciding the Metrology fixture, checking fixture, Go/NoGo gauges & Special instruments for New Project.

Carryout the SPC, MSA Study, Process and Product audit as per plan.

Planning layout inspection and Preparation of Inspection plan on the basis of New Product Drawings.

Analyzing the not ok characteristics for new products and give the solution to appropriate personnel.

Planning & conducting internal and external calibration of checking fixture, all instruments and gauges in the shop floor.

Planning & identified the alternative source for external Calibration as per TS16949 requirements.

Maintain the Calibration History card and records for checking fixtures, gauges and other instruments.

Welding penetration testing as per the plan.

Responsible for checking fixtures, gauges and other instruments also 5S activities in Lab

Responsible for maintaining Quality Management System in align with requirements of ISO/TS16949:2009 for laboratory

as per system requirements.

Perform regular maintenance activities such as instruments service and AMC follow up, servicing of minor faults in gauges

and equipments for all metrology instruments to prevent breakdowns.

Implementation of Quality Systems:

Establishing Procedures and Work Instructions for Calibration for all attribute gauges and Variable instruments.

Installation and preparation of work instruction of all metrology measuring equipments (Profile projector, 2D micro height

gauge, 3D Co-ordinate measuring M/c (CMM), Welding penetration microscope, Surface Roughness Tester, VMS (Video

Measuring System), Tensile Testing M/c).

Creating awareness of and make a procedure of how to handle the precision instruments and Attribute & Variable gauges

to team members through training program.

New Project Development:

Hyundai-Project. (Seat frame Parts)

Renault-Project.(Interior & Exterior and Engine Parts)

Nissan-Project.(Interior & Exterior Parts)

Ford-Project.(Engine Parts)

Suzuki-Project.(Engine Parts)

VW-Project.(Engine cover Parts)

Documents Knowledge:

PPAP (Production Part Approval Process).

ISAR - (Initial Sample Approval Report).

AOI – (Agreement of Inspection).

Incoming & in process inspection standard.

Checking fixture inspection standard, check sheet and work instruction.

Calibration Report & History card, Layout inspection report, Welding length report, Welding penetration report, Sample

inspection report, Tryout inspection report, Power point presentations, NC Report & etc.,

Training Attended:

CMM (Co-ordinate Measuring Machine) – FARO Technologies India Pvt. Ltd.

VMS (Video Measuring System) – Precision Products Marketing Pvt. Ltd.

Stereo Zoom Microscope. (welding penetration testing machine) – S.R Technologies India Pvt. Ltd.

UTM (Universal Testing Machine) - S.R Technologies India Pvt. Ltd.

SPC (Statistical Process Control) - Nathan & Nathan Consultants Pvt. Ltd.,

MSA (Measurement Systems Analysis Studies) - Nathan & Nathan Consultants Pvt. Ltd.,

PPAP (Production Part Approval Process) - TRAINCONST Consultants Pvt. Ltd.,

7QC TOOLS – TRAINCONST Consultants Pvt. Ltd.,

GD&T - TRAINCONST Consultants Pvt. Ltd.,

5S- TRAINCONST Consultants Pvt. Ltd.,

Melt flow index- Presto stantest Pvt. ltd

Climatic champers & Hot Air Oven-CM Environment Systems.

Other Activity:

5S plant Coordinator-Every month conducted 5s audit in shop floor and office area prepared the visual observation report.

Review meeting with team leaders, providing 5s award rolling trophy for best zone.

Major cost saving in testing fixture, gauges, metrology fixture and checking fixtures by localizing.

Sports club organizer.

WORKING EXPERIENCE

Present Employer:

Presently working in Technical Antenna (New Project Development) Dept. As a Metrology Engineer. In Mecaplast India

Pvt. Ltd., Chennai. Since Oct. 2011 to till date.

M/s. Mecaplast India Pvt. Ltd. (France based MNC), Mahindra world city, Chengalpattu, Manufacturing of Plastic

Injection Molded and Assembled Parts such as Engine Commodity as Air Intake Manifold Systems, Fuel Filter, Resonator,

Vaccum tank and Belt Covers and Interior & Exterior as Filler finder, Cowl grill, presently supplying to Ford India, General

Motors India, Renault Nissan Spain & India and Toyota Kirloskar Motors Limited, line up with Nissan Ashok Leyland, Fiat, &

Volkswagen. (ISO/TS 16949:2009 & ISO 14001:2004 EMS Certified Co., & ASES “B” Rank achieved from Renault-Nissan. Q1

Certification from Ford India is in progress).

Company Name : MECAPLAST INDIA PVT LTD,

Period: 21/10/2011 to Till Date. Mahindra world city,

Kanchipuram Dist (Chennai),

Department : Quality.

Designation : Engineer.

Job Description : Metrology Engineer.

Career Growth:

I joined in Mecaplast as Jr.Engineer. As a part of recognition of my efforts and achievements, I was promoted as Engineer

Technical Lead in metrology lab.

Previous Employer:

Working in Quality Dept. as a Lab In charge/CMM-Inspection and programming, in CAPARO Engineering India Pvt. Ltd.,

Chennai. Since Jun. 2010 to Oct. 2011. CAPARO Leading manufacturer of Stamping, Aluminum Casting, Forging, Components

for the Automotives, like customer Renault Nissan Automotive Pvt Ltd & Ford Automotive India Pvt Ltd., TAFE Automotive

India Pvt Ltd., VOLVO Automotive Pvt Ltd., RANE Automotive India Pvt Ltd., TS16949 Certificate Company.

Company Name : CAPARO ENGINEERING INDIA PVT LTD,

Period: 14/06/2010 to 20/10/2011. Sunguvarchatram,

Kanchipuram Dist (Chennai),

Department : Quality.

Designation : Jr. Engineer.

Job Description : Lab In charge–CMM Inspection.

Previous Employer:

Working in Quality Dept. as a Lab In charge/CMM-Inspection in Daechang India Seat Co Pvt. Ltd., Chennai. Since Aug.

2007 to Jun. 2010. DSC is involved in the Manufacturing of Car seat Frames and components for the Automotives for the valid

customers like Dymos Lear, Daebu Automotives-(Hyundai based suppliers). & Tacle, Lear Automotive India Pvt Ltd., (Nissan

based suppliers). TS16949 Certificate Company.

Company Name : DAECHANG INDIA SEAT CO. PVT LTD,

Period: 28/07/07 to 12/06/2010. 491, Mannur Village,

Kanchipuram Dist (Chennai),

Department : Quality.

Designation : Supervisor.

Job Description : Lab In charge–CMM Inspection.

Career Growth:

I joined in Daechang as Trainee. As a part of recognition of my efforts and achievements, I was promoted as Supervisor in

Laboratory Team.

Previous Employer

Company Name : HWASHIN AUTOMOTIVE INDIA PVT LTD,

Period: 26/07/2006 to 26/07/2007. Sriperumbudur,

Kanchipuram Dist (Chennai),

Department : Quality.

Designation : Trainee

Job Description : Inprocess.

Metrology:

Sound knowledge in Standards Room activities.

Expert in part dimension analysis, Gauges & Fixtures Calibration. Especially in CMM Inspection.

Expert in CMM Programming by High level language & 3D modeling software of PC-DMIS CAD++4.2MR1.

• Expert in Sheet metal, Plastic & Machined part dimension inspection through IGES file and Inspection fixture.

• Checking fixture concept and design.

INSTRUMENTS HANDLING

CMM (Co-ordinate Measuring Machine) – FARO ARM:

Faro Fusion Arm & Faro Laser Scan Arm (Portable) – Cam2 Measure Software.

Range 0-1200mm 360º Rotation & Move.

2D, 3D Profile Scanning, Programming & Dimensional GD&T Inspection.

Scanning Profile –Convert to Rhinoceros software to AutoCAD and measure.

CMM (Co-ordinate Measuring Machine) – ZEISS:

Carl Zeiss Brand, 1000x1800x800, Contura model, 2008-Bridge-Type CMM.

CALYPSO Software.

Dimensional Inspection & Cad model (IGES) Inspection– GD&T Inspection.

Auto programming.

CMM (Co-ordinate Measuring Machine) – Brown & Sharpe:

• Brown & Sharpe Brand, 1200x3000x1000, global model, Bridge-Type CMM.

• PC DMIS Software.

• Dimensional Inspection & Cad model (IGES) Inspection– GD&T Inspection..

• Auto programming.

CMM (Co-ordinate Measuring Machine) - DEA

• DEA Swift 3D CMM, Model A001, 700x500x350, Portable Bridge-Type CMM.

• TUTOR Software.

Nature of work in CMM

All Inspection is done in CMM.

CMM Inspection of Checking fixture, Welding fixtures & Gauges of various parts. Setting as per Drawing. Correction when

necessary points.

CMM Inspection of Parts, sub assembly as well as assembly checking.

Take trial out on inspected fixtures & gauges.

Maintaining the necessary records of the machine.

VMS (Video Measuring System)

ARCS Video Measuring System KIM 3020. Metrology SI 101E software

2D Scanning & Programming & Dimensional inspection.

Scanning Profile – Save DXF File & Convert to AutoCAD and measure.

Revise Engineering.

Nature of work in VMS

All Inspection is done in ARCS (Video Measuring System). & Software is metrology SI-101E.

VMS inspection of machining parts, welding parts, plastic moulded parts & press part 2D dimensional (GD&T) inspection.

Ensure as per drawing component profile or matching with IGES, STP file and AutoCAD.

Welding Penetration Test Machine:

Stereo Zoom Microscope 0.7X to 4.5X Magnification. (CCD camera).

Motic images Plus 2.0 Software.

Testing

Co2 Welding Penetration Testing. For all safety parts.

Surface Roughness Tester:

Model - Handy surf E-35A/B.

Portable Surface Finish Measuring Instrument.

Testing

Calculation standard and parameters.(JIS’94, JIS’82, ISO’97/JIS’01/DIN, CNOMO, ASME’95).

UTM (Universal Testing Machine) – KUT-40(E) (S):

Servo control electronic universal tensile testing machine. Model - KUT 40E.

Software P.C for electronic machine and electronic extensometer model:REE-2.

Computer controlled electronic universal testing machine. Model WDW-5.

Maximum Force 5kn. Speed Range 0.01-500mm/min.

Testing

Tension Test

Compression Test.

Coating Thickness Gauge – EXACTO (ELEKTRO PHYSIK):

Ferrous

Non -Ferrous

Inspection Type

Ferrous (Cast Iron, Mild Steel, Stainless Steel

Non -Ferrous (Aluminum, Copper, Nickel, Tin, Zinc

Hardness Testing Machine:

• Vickers cum Brinell hardness Testing Machine (Model BV-250 SPL).

• Rockwell superficial (Model MSM).

• Shore A Hardness Tester as per test method ASTM D 2240.

Testing

Very hard steel (e.g. a higher quality knife blade): HRC 55–62 (Hardened tool steels such as D2).

Axes, chisels, etc.: HRC 40–45 (about 1045 carbon steel)[citation needed].

Brass: HRB 55 (Low brass, UNS C24000, H01 Temper) to HRB 93 (Cartridge Brass, UNS C26000 (260 Brass), H10

Temper).

Validation-Testing Equipment Knowledge:

Melt Flow Index.

Hot Air Oven.

Climatic Chamber.

Leak Test System Pressure/Vacuum.

Ball Impact Tester.

Color Comparator.

Gloss Level Meter.

Push Pull Gauge.

Personal Profile:

Father Name : G.Thambusamy

Date of Birth : 10-04-1987

Sex : Male

Marital Status : Single/Unmarried

Languages Known : Tamil & English

Nationally : Indian

Present Address : No.6/221, Ambedkar Nagar,

: Parasakthi Nagar,

: Singaperumal Koil,

: Kancheepuram Dt.

Contact Number : +919*********, +919*********.

Declaration:

I hereby declare that the information furnished above is true to the best of my knowledge.

Date: Yours faithfully,

Place: Chennai (T.ARUMAINATHAN)



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