Mark J Bronik
Project Lead Mechanical Design Engineer
acb1ze@r.postjobfree.com
513-***-**** cell
Skills
**,*** + Hours Unigraphics II - Ver. 9 thru UGNX6/NX7.5/Iman Ver. 9, TEAMCENTER
**,*** + Hours Corporate Graphic System (CGS)
8,000 + Hours UG II Autoform 2.1 Simulation Expert for MFD - Manufacturing Formability Development-Trained in
Switzerland with software creator
Professional Experience Summary
Approximately 32 years of mechanical design and Engineering experience in Automotive, Aerospace, and Aircraft
Engines, Chassis and Airframe design, E/M Packaging, Structures, and Knowledgeable in ANSI-Y14.5 standards,
Composites, Hydraulics, Extrusions, Injection and Blow Molded Plastics, Castings, Stamping, Forgings, Close Tolerance
Machine Parts and Small Mechanisms. Experienced in configuration management and Teamcenter administration; has
done PDM Product Data Management, PLM Product Lifecycle Management. Mark has also spent the past 12 years as a
Team center / Unigraphics Instructor.
Professional Experience
Certifications and Training
GMC Truck Product Center: Certified in Design for Manufacturing Ability in Sheet Metal Stamping
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GMC Truck Product Center: Certified in Dimensional Management, GD&T (1996)
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General Motors University: Certified in Advanced UG classes in Ver.16 Free Form Modeling and sketcher
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(1998)
General Motors University: Certified in IMAN for GMV5 users (2000)
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General Motors University: Certified in Product Vision, Solid View, Solid Works (2000)
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General Motors University: Certified in E2 Process and Application (2000)
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Rolls-Royce Yellow Belt Training 2008
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Rolls-Royce Information Security Awareness 2008
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Rolls-Royce General Employee Security Briefing 2008
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Rolls-Royce PLM NX4/TcE 2005 Upgrade – Heavy User Training
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Rolls-Royce Export Control and Customs Compliance 2008
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Rolls-Royce Ethics In The Workplace 2008
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Professional Affiliations
General Motors University
Adjunct faculty member Oakland University
IDEC (Industrial Design Engineering Complex) Facility.
Awards
ACT (Advanced Computer Training, Limited Liability Corporation)
President/Owner/Manager/Trainer, Training Projects Development - CGS and Unigraphics
Publications
Published CGS (Corporate Graphics System) Training Manual in Washington D.C.
Published UG (Unigraphics) Training Manual in Washington D.C.
Education
Macomb Community College, Warren MI 1982-1985 Associates Mechanical Engineering
Macomb Community College, Warren MI 1977-1982 Associates Applied Science
Freeman & Curiel Engineers, LLP 8/2013 to Present
Project Lead Mechanical Design Engineer, NX7.5.4
• Power generation routing of Lube-Oil and Fuel lines. WIMS and Lube Design for Rolls-Royce Houston.
• Water wash system, DLE and GT Module. Top assembly and sub-assembly drawings. Spool pipe drawings.
• Models and drawings for GGLO package piping on pump and water manifold. Rolls Trent Retrofit project.
• Certified ASME Y14.5M-1994
Bell Textron Helicopter 11/2012 to 8/2013
Sr. Design Engineer, NX7.5.4
• L-3 SIAR TEAM Apache and Cobra program. ITAR and EAR export of NEW build “Y” and “Z” bodies.
• Write EO’s, ECO’s and ECR’s to complete repairs and builds to ship.
• Conversion project to convert potentially 52,000 CATIA parts and rebuild in ENOVIA, UG Teamcenter.
• Certified ASME Y14.5M-1994
Rolls Royce - Indianapolis IN 10/2011 to 10/2012
Teamcenter Administrator/ Sr. Design Engineer, NX7.5.4
• Maintained builds through Teamcenter of engine 1-9 for Pratt& Whitney/ GE Alliance.
• Generated excel spreadsheet reports from Teamcenter daily.
• Received incoming data from the West (GE) and imported into Teamcenter for the East (Pratt & Whitney) to
synchronize both databases.
• Utilized UG tools to facilitate the development, analysis and design definition of gas turbine engine
components.
• Lead Designer for Advanced HAWKEYE program. AE1107, AE2007, AE3007, and T56 Military Engine.
• Fuel pump casting and machined models, and Circuit board design.
• Certified ASME Y14.5M-1994 completion of GD&T standards.
Barnes Aerospace, West Chester, Ohio 1/2011– 10/2011
Sr. Design Engineer, NX7.5.4
• Tool and Die Design, Gages for Rolls Royce Heat shield, tubing, spray bars and cooling manifolds.
• Designed gages for checking parts to complete assemblies.
• Snecma gages and part dies from scratch. FMEA and Engineering Documentation, Liberty works, LORD
Projects and Process DOCS, Retainer Rings, Snecma Vane Sectors, Tool Room fabrication drawings to
upgrade machinery.
• Braze fixtures. Data transfer and Co-ordination with all vendors.
NAVISTAR, Fort Wayne, Indiana 8/2010 – 12/2010
Sr. Design Engineer, NX6
• Heavy duty Military V-Hull chassis frame design.
• Snow Plow with double ended hydraulic arm redesign for production.
• Steering gear and gas tank reconfiguration and redesign.
• Version 40, 60, 80, 100, and 120 gallon tanks for the Military M-CAT. School bus frame single and double
redesign.
• Responsibility includes Testing and prototype follow up through production.
Sogeti, Blue Ash, Ohio 10/2009 – 7/ 2010
Teamcenter/ NX6 Trainer, COMOS 9.0
• Trained over 40 Mechanical Design Engineers, on NX6 and Teamcenter, and TCua (Teamcenter Unified
Architecture).
• Composed NX6 training manual with course workshop geared toward customer needs.
• Designed and modeled medical devices.
• Support HULK team with hands-on training, and import and export of data to manufacturer.
• Conversion of AutoCAD drawings into COMOS 9.0 by diagnosing icons in AutoCAD that could map with
COMOS software icons to allow the process and convert hundreds of drawings in a batch environment for
cost effectiveness.
Rolls-Royce Corporation, Indianapolis, IN 5/2008 – 7/2009
Sr. Aerospace Design Engineer
JSF136, F22 Joint Strike Fighter (RAPTOR) RR300, RR500 Helicopter Division.
• Designing and Engineering using UGNX6- TEAMCENTER 2007.
• Responsible for modeling gears and Prop box for RR500 Engine.
• Internal components of the RR300 Engine.
• AGB for the JSF136 housing.
• Increased 300HP to 500HP Gearbox.
BE-Aerospace Winston Salem, NC 1/2008 – 5/2008
Sr. Aerospace Design Engineer
Premium Seating/Airframe Group
• Design Engineer using UGNX6- TEAMCENTER 2007.
• Responsible for reducing weight to seating package.
Workhorse Custom Chassis Union City,IN 7/2007 – 1/2008
Sr. Technical Support Specialist
Advanced Vehicle Enhancement Group
• Designing, Stamping, and Engineering using UGNX4- TEAMCENTER.
• Responsible for customer’s complaints in the vehicle advancement group.
• Responsible for chassis resolutions, durability, customer complaints, (FED EX or UPS) Resolved customer
issues with brackets braking and durability.
• Redesigned brackets for the radiator, steering gears and mechanisms, Some electrical issues.
Triumph Engineering Cincinnati, OH 6/2005 - 7/2007
Sr. Design Engineer
• GP7000, GP7200, LEAP56, GENX, AIRBUS Developed Engineering alternatives based upon design criteria
and studies of cost, quality, mass, timing, design for assembly, part assembly variation and manufacturability.
Stamping Design, Engineering product development on LEAP56 guide vain, ACOC with Honeywell, and
GP7200 sump pump from prototype parts utilizing UGNX2, UGNX4 TEAMCENTER. OGV cooling
manifold design Engineering and development. Thermal analysis and fluid dynamics.
Pratt & Whitney Aircraft Engines East Hartford, CT 3/2004- 6/2005
Configurations Manager/ Teamcenter Administrator
• Controlling Alliance between General Electric GP7000 parts list to Pratt & Whitney Database.
• Maintain Multiple Build of Development Engines and Production BOM in TEAMCENTER.
• Manufacturing Interface with Suppliers, Troubleshoot Database using IMAN-TEAMCENTER to Query
Pending Engineering Changes. Word Processing, Spreadsheets, and Analysis of Workflow.
General Electric Aircraft Engines Cincinnati, OH 3/2003 - 3/ 2004
Sr. Design Engineer
UGNX2, UGNX4 TEAMCENTER
• F136 Joint Strike Fighter/Bearings, Seals, and Drives. CF34-10/Electrical controls and routing, GE90
115B/B-sump, C-sump, oil and wire routing.
• Sheet Metal Stamping Design, F110-132 Coordinated Test support Data to General Electric.
NASA Cape Canaveral Florida 10/2003 - 3/ 2004
Sr. Design Engineer UGNX2,UGNX4 TEAMCENTER
• Designed Manifold and Firing mechanism for NASA RTA-Revolutionary Turbine Accelerator Space Shuttle
Engines Second Shift per Approval from General Electric while working for GE on the Day Shift.
Allied Aerospace Corp. 6/2002 to 10/2003
Newport News, VA
NASA - Cape Canaveral Florida
Sr. Design Engineer UGNX2 TEAMCENTER
• Design wing foil, coandas, and outer skin prototype for NASA. F22 Military fighter jet.
• Rolls Royce, Pratt & Whitney engine components SLDF- slow lift diversion fan ring.
• Wind tunnel testing for wing surface pressure points. Machine shop coordination.
FMC Airport Systems Orlando, FL 4/2002 to 6/2002
Sr. Design Engineer UGNX / Iman Ver. 9
• Electro-Mechanical design of loading and de-icing vehicles for commercial and military aircraft.
• Wire harness development.
Meridian Automotive SystemsTroy, MI 10/2001 to 4/2002
Progressive Die Designer UGNX / Iman Ver. 9.
• 820/830 Chassis and Step assist design. Pad, cover, board, brackets.
CET Technologies Troy, MI 10/2000- 10/2001
Sr. Unigraphics Designer
• Body Structures Stamping and Chassis design, weather strips, t-molds and Appliqué molding
New Dimensions Troy, MI 2/2000 – 8/2000
Sr. Unigraphics Designer, AUTOFORM Analyst
• HUMMER-H2 and stamping design exterior panels.
• Chassis, testing draw, stretch, and tear for engineering.
• Global positioning System and Heads-Up display design
GM Truck Pontiac MI 2/1998 - 2/2000
Sr. Unigraphics Design Engineer
• Design Dual Action Tailgate, D ring Structure and Chassis.
• Simulation and presentation of all sheet metal parts
EDAG USA Madison Heights, MI 8/1996 - 2/1998
Unigraphics Die design coordinator, Liaison design in both Europe and USA.
• Decklid, Spank and Flange DIE design, and spoiler.
• Tailgate, deck lid Inner and Outer. Electrical wire harness, body Structures, Chassis.
• Research and development of tire jounce studies, Stamping Design, Surfacing and Electrical design.
• Side Marker Lamp, Door Sensors, Surfaced Floor Pan Assembly
EDAG Fulda, GERMANY Lear Seating Warren, MI. 1995-1996
Unigraphics Trainer, Die Design Liaison USA and Germany,
• Metal Stamping Designer Surfaced Corvette Seat and Hardware.
• CAD and Systems Support Specialist.
Advanced Computer Training LLC Grosse Pointe Woods, MI 1991-1998
President/Owner/Manager/Trainer
Training Projects Development - Unigraphics
• Developed course material, Patented CGS and UGII manuals in Washington D.C., GPS testing and
development, Trained 2800 people over seven years.
GM Tech Center Warren, MI 1995-1996
Senior Designer CGS 4.4/UGII 10.4 Unigraphics
• Designed solids and wireframe for engine cooling radiator hoses on Buick, Olds'98 99'and Cadillac E/K, air
filter system and HVAC.
Delphi Corp Warren, MI 1994-1995
Senior Designer CGS 4.1/UGII 10.1 Unigraphics
• Designed seat mechanisms, developed foam surfaces, and redesigned molded seat back
GM Truck Pontiac, MI 1991-1994
Senior Technical Design Specialist CGS 4.1
• Wire-harness, power window and lumbar switches.
• Interior Quarter trim panel and headliner, sill plate, cowl kick panel and Heads-Up display.
• Designed Energy Reserve Module attachment process.
• Fuel filter for Saudi Fleet, and Fuel system based on export fuel quality.
Megatech Engineering Warren, MI 1989-1991
CAD Supervisor, Senior Technical Support Specialist CGS 4.0
• Supervised, trained and mentored (32) Designers, and Detailers.
• Developed CGS testing for new employees. Designed front and rear substrate, courtesy lamp and sedan
carpet retainer, body H.V.A.C. and defogger grills