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Design Engineer Manager

Location:
Houston, TX
Posted:
January 08, 2014

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Resume:

Mark J Bronik

Project Lead Mechanical Design Engineer

acb1ze@r.postjobfree.com

513-***-**** cell

Skills

**,*** + Hours Unigraphics II - Ver. 9 thru UGNX6/NX7.5/Iman Ver. 9, TEAMCENTER

**,*** + Hours Corporate Graphic System (CGS)

8,000 + Hours UG II Autoform 2.1 Simulation Expert for MFD - Manufacturing Formability Development-Trained in

Switzerland with software creator

Professional Experience Summary

Approximately 32 years of mechanical design and Engineering experience in Automotive, Aerospace, and Aircraft

Engines, Chassis and Airframe design, E/M Packaging, Structures, and Knowledgeable in ANSI-Y14.5 standards,

Composites, Hydraulics, Extrusions, Injection and Blow Molded Plastics, Castings, Stamping, Forgings, Close Tolerance

Machine Parts and Small Mechanisms. Experienced in configuration management and Teamcenter administration; has

done PDM Product Data Management, PLM Product Lifecycle Management. Mark has also spent the past 12 years as a

Team center / Unigraphics Instructor.

Professional Experience

Certifications and Training

GMC Truck Product Center: Certified in Design for Manufacturing Ability in Sheet Metal Stamping

GMC Truck Product Center: Certified in Dimensional Management, GD&T (1996)

General Motors University: Certified in Advanced UG classes in Ver.16 Free Form Modeling and sketcher

(1998)

General Motors University: Certified in IMAN for GMV5 users (2000)

General Motors University: Certified in Product Vision, Solid View, Solid Works (2000)

General Motors University: Certified in E2 Process and Application (2000)

Rolls-Royce Yellow Belt Training 2008

Rolls-Royce Information Security Awareness 2008

Rolls-Royce General Employee Security Briefing 2008

Rolls-Royce PLM NX4/TcE 2005 Upgrade – Heavy User Training

Rolls-Royce Export Control and Customs Compliance 2008

Rolls-Royce Ethics In The Workplace 2008

Professional Affiliations

General Motors University

Adjunct faculty member Oakland University

IDEC (Industrial Design Engineering Complex) Facility.

Awards

ACT (Advanced Computer Training, Limited Liability Corporation)

President/Owner/Manager/Trainer, Training Projects Development - CGS and Unigraphics

Publications

Published CGS (Corporate Graphics System) Training Manual in Washington D.C.

Published UG (Unigraphics) Training Manual in Washington D.C.

Education

Macomb Community College, Warren MI 1982-1985 Associates Mechanical Engineering

Macomb Community College, Warren MI 1977-1982 Associates Applied Science

Freeman & Curiel Engineers, LLP 8/2013 to Present

Project Lead Mechanical Design Engineer, NX7.5.4

• Power generation routing of Lube-Oil and Fuel lines. WIMS and Lube Design for Rolls-Royce Houston.

• Water wash system, DLE and GT Module. Top assembly and sub-assembly drawings. Spool pipe drawings.

• Models and drawings for GGLO package piping on pump and water manifold. Rolls Trent Retrofit project.

• Certified ASME Y14.5M-1994

Bell Textron Helicopter 11/2012 to 8/2013

Sr. Design Engineer, NX7.5.4

• L-3 SIAR TEAM Apache and Cobra program. ITAR and EAR export of NEW build “Y” and “Z” bodies.

• Write EO’s, ECO’s and ECR’s to complete repairs and builds to ship.

• Conversion project to convert potentially 52,000 CATIA parts and rebuild in ENOVIA, UG Teamcenter.

• Certified ASME Y14.5M-1994

Rolls Royce - Indianapolis IN 10/2011 to 10/2012

Teamcenter Administrator/ Sr. Design Engineer, NX7.5.4

• Maintained builds through Teamcenter of engine 1-9 for Pratt& Whitney/ GE Alliance.

• Generated excel spreadsheet reports from Teamcenter daily.

• Received incoming data from the West (GE) and imported into Teamcenter for the East (Pratt & Whitney) to

synchronize both databases.

• Utilized UG tools to facilitate the development, analysis and design definition of gas turbine engine

components.

• Lead Designer for Advanced HAWKEYE program. AE1107, AE2007, AE3007, and T56 Military Engine.

• Fuel pump casting and machined models, and Circuit board design.

• Certified ASME Y14.5M-1994 completion of GD&T standards.

Barnes Aerospace, West Chester, Ohio 1/2011– 10/2011

Sr. Design Engineer, NX7.5.4

• Tool and Die Design, Gages for Rolls Royce Heat shield, tubing, spray bars and cooling manifolds.

• Designed gages for checking parts to complete assemblies.

• Snecma gages and part dies from scratch. FMEA and Engineering Documentation, Liberty works, LORD

Projects and Process DOCS, Retainer Rings, Snecma Vane Sectors, Tool Room fabrication drawings to

upgrade machinery.

• Braze fixtures. Data transfer and Co-ordination with all vendors.

NAVISTAR, Fort Wayne, Indiana 8/2010 – 12/2010

Sr. Design Engineer, NX6

• Heavy duty Military V-Hull chassis frame design.

• Snow Plow with double ended hydraulic arm redesign for production.

• Steering gear and gas tank reconfiguration and redesign.

• Version 40, 60, 80, 100, and 120 gallon tanks for the Military M-CAT. School bus frame single and double

redesign.

• Responsibility includes Testing and prototype follow up through production.

Sogeti, Blue Ash, Ohio 10/2009 – 7/ 2010

Teamcenter/ NX6 Trainer, COMOS 9.0

• Trained over 40 Mechanical Design Engineers, on NX6 and Teamcenter, and TCua (Teamcenter Unified

Architecture).

• Composed NX6 training manual with course workshop geared toward customer needs.

• Designed and modeled medical devices.

• Support HULK team with hands-on training, and import and export of data to manufacturer.

• Conversion of AutoCAD drawings into COMOS 9.0 by diagnosing icons in AutoCAD that could map with

COMOS software icons to allow the process and convert hundreds of drawings in a batch environment for

cost effectiveness.

Rolls-Royce Corporation, Indianapolis, IN 5/2008 – 7/2009

Sr. Aerospace Design Engineer

JSF136, F22 Joint Strike Fighter (RAPTOR) RR300, RR500 Helicopter Division.

• Designing and Engineering using UGNX6- TEAMCENTER 2007.

• Responsible for modeling gears and Prop box for RR500 Engine.

• Internal components of the RR300 Engine.

• AGB for the JSF136 housing.

• Increased 300HP to 500HP Gearbox.

BE-Aerospace Winston Salem, NC 1/2008 – 5/2008

Sr. Aerospace Design Engineer

Premium Seating/Airframe Group

• Design Engineer using UGNX6- TEAMCENTER 2007.

• Responsible for reducing weight to seating package.

Workhorse Custom Chassis Union City,IN 7/2007 – 1/2008

Sr. Technical Support Specialist

Advanced Vehicle Enhancement Group

• Designing, Stamping, and Engineering using UGNX4- TEAMCENTER.

• Responsible for customer’s complaints in the vehicle advancement group.

• Responsible for chassis resolutions, durability, customer complaints, (FED EX or UPS) Resolved customer

issues with brackets braking and durability.

• Redesigned brackets for the radiator, steering gears and mechanisms, Some electrical issues.

Triumph Engineering Cincinnati, OH 6/2005 - 7/2007

Sr. Design Engineer

• GP7000, GP7200, LEAP56, GENX, AIRBUS Developed Engineering alternatives based upon design criteria

and studies of cost, quality, mass, timing, design for assembly, part assembly variation and manufacturability.

Stamping Design, Engineering product development on LEAP56 guide vain, ACOC with Honeywell, and

GP7200 sump pump from prototype parts utilizing UGNX2, UGNX4 TEAMCENTER. OGV cooling

manifold design Engineering and development. Thermal analysis and fluid dynamics.

Pratt & Whitney Aircraft Engines East Hartford, CT 3/2004- 6/2005

Configurations Manager/ Teamcenter Administrator

• Controlling Alliance between General Electric GP7000 parts list to Pratt & Whitney Database.

• Maintain Multiple Build of Development Engines and Production BOM in TEAMCENTER.

• Manufacturing Interface with Suppliers, Troubleshoot Database using IMAN-TEAMCENTER to Query

Pending Engineering Changes. Word Processing, Spreadsheets, and Analysis of Workflow.

General Electric Aircraft Engines Cincinnati, OH 3/2003 - 3/ 2004

Sr. Design Engineer

UGNX2, UGNX4 TEAMCENTER

• F136 Joint Strike Fighter/Bearings, Seals, and Drives. CF34-10/Electrical controls and routing, GE90

115B/B-sump, C-sump, oil and wire routing.

• Sheet Metal Stamping Design, F110-132 Coordinated Test support Data to General Electric.

NASA Cape Canaveral Florida 10/2003 - 3/ 2004

Sr. Design Engineer UGNX2,UGNX4 TEAMCENTER

• Designed Manifold and Firing mechanism for NASA RTA-Revolutionary Turbine Accelerator Space Shuttle

Engines Second Shift per Approval from General Electric while working for GE on the Day Shift.

Allied Aerospace Corp. 6/2002 to 10/2003

Newport News, VA

NASA - Cape Canaveral Florida

Sr. Design Engineer UGNX2 TEAMCENTER

• Design wing foil, coandas, and outer skin prototype for NASA. F22 Military fighter jet.

• Rolls Royce, Pratt & Whitney engine components SLDF- slow lift diversion fan ring.

• Wind tunnel testing for wing surface pressure points. Machine shop coordination.

FMC Airport Systems Orlando, FL 4/2002 to 6/2002

Sr. Design Engineer UGNX / Iman Ver. 9

• Electro-Mechanical design of loading and de-icing vehicles for commercial and military aircraft.

• Wire harness development.

Meridian Automotive SystemsTroy, MI 10/2001 to 4/2002

Progressive Die Designer UGNX / Iman Ver. 9.

• 820/830 Chassis and Step assist design. Pad, cover, board, brackets.

CET Technologies Troy, MI 10/2000- 10/2001

Sr. Unigraphics Designer

• Body Structures Stamping and Chassis design, weather strips, t-molds and Appliqué molding

New Dimensions Troy, MI 2/2000 – 8/2000

Sr. Unigraphics Designer, AUTOFORM Analyst

• HUMMER-H2 and stamping design exterior panels.

• Chassis, testing draw, stretch, and tear for engineering.

• Global positioning System and Heads-Up display design

GM Truck Pontiac MI 2/1998 - 2/2000

Sr. Unigraphics Design Engineer

• Design Dual Action Tailgate, D ring Structure and Chassis.

• Simulation and presentation of all sheet metal parts

EDAG USA Madison Heights, MI 8/1996 - 2/1998

Unigraphics Die design coordinator, Liaison design in both Europe and USA.

• Decklid, Spank and Flange DIE design, and spoiler.

• Tailgate, deck lid Inner and Outer. Electrical wire harness, body Structures, Chassis.

• Research and development of tire jounce studies, Stamping Design, Surfacing and Electrical design.

• Side Marker Lamp, Door Sensors, Surfaced Floor Pan Assembly

EDAG Fulda, GERMANY Lear Seating Warren, MI. 1995-1996

Unigraphics Trainer, Die Design Liaison USA and Germany,

• Metal Stamping Designer Surfaced Corvette Seat and Hardware.

• CAD and Systems Support Specialist.

Advanced Computer Training LLC Grosse Pointe Woods, MI 1991-1998

President/Owner/Manager/Trainer

Training Projects Development - Unigraphics

• Developed course material, Patented CGS and UGII manuals in Washington D.C., GPS testing and

development, Trained 2800 people over seven years.

GM Tech Center Warren, MI 1995-1996

Senior Designer CGS 4.4/UGII 10.4 Unigraphics

• Designed solids and wireframe for engine cooling radiator hoses on Buick, Olds'98 99'and Cadillac E/K, air

filter system and HVAC.

Delphi Corp Warren, MI 1994-1995

Senior Designer CGS 4.1/UGII 10.1 Unigraphics

• Designed seat mechanisms, developed foam surfaces, and redesigned molded seat back

GM Truck Pontiac, MI 1991-1994

Senior Technical Design Specialist CGS 4.1

• Wire-harness, power window and lumbar switches.

• Interior Quarter trim panel and headliner, sill plate, cowl kick panel and Heads-Up display.

• Designed Energy Reserve Module attachment process.

• Fuel filter for Saudi Fleet, and Fuel system based on export fuel quality.

Megatech Engineering Warren, MI 1989-1991

CAD Supervisor, Senior Technical Support Specialist CGS 4.0

• Supervised, trained and mentored (32) Designers, and Detailers.

• Developed CGS testing for new employees. Designed front and rear substrate, courtesy lamp and sedan

carpet retainer, body H.V.A.C. and defogger grills



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