Gregory Wilfred Schott
P O Box **, Beverly, Ohio 45715
Cell: 740-***-****
aca839@r.postjobfree.com
Profile
I am a problem solver and visionary and wish to expand my horizon more in the Production
Petroleum Engineering Field. I have been a multi-disciplined Engineer from Petroleum Engineering,
Process Engineering, Plant Management, Environmental Management and a Research and Development
Specialist. I am a respected and mature leader who has worked in the Petroleum and the Metallurgical
Industry. I am goal orientated and take projects through completion and then on to enhancements through
multi-variable optimization techniques.
Recent Cost Savings Accomplishments
Education (Multi-Disciplined)
Ohio State University, Columbus, Ohio 43210
West Virginia University, Parkersburg, West Virginia
Penn State University, State College, Pennsylvania
Marietta College BSPE 1992, Marietta, Ohio 45750
Ohio University EMBA Program, Lancaster, Ohio
Experience Terms
ISO-9000, ANSI, BACT, MACT, Title V, TRI, SARA,
CPD, CSE, EPA, OEPA, FMS, SPC, SPCC, MBA, MS, X-Ray, PC, PFD, PHA,
PV, QA, QC, QIP, RMP, SCM, SOP.
PRESENT PETROLEUM ENGINEERING CONSULTING
BACKGROUNDS
Enney Oilfield Company
Production/Drilling Engineer
Drilled and Engineered 5,000 Foot Wells
Designed Casing Strings in Newly Drilled Wellbores
Designed Cementing of Long Strings and Surface Casing
Designed Fracturing Programs with Halliburton
Designed Limited Entry Perforations
Company Supervisor for Contract Driller
Oil/Gas Production Manager
Reclamation Manager
Engineered/Managed/Supervised Plugging Operations
Filed Environmental Reports
Installed Compressor Systems
Supervised Service Rig
Land Man Duties
Tex-hio Energy Incorporated
Engineering Consultant
Overviewed Oil/Gas Production Issues with Columbia Gas
Designed and Installed Disposal Well
Maintained and Operated Ajax 4mmcf compressor
Maintained and Operated Glycol Dehydrator Unit
GNC Energy
Supervised Oil/Gas Production
Marathon Oil Company
Engineering Intern Duties (AFE’s and Supervision of Perforating/Fracturing
Jobs)
Travel Work History Traveled To Countries
Norway Canada Chile
Ukraine
Germany Belgium Mexico Sweden
Israel Brazil Caribbean Islands
England Argentina France
Work History
Globe Specialty Metals 1989 -
Title Duties
Process Research Specialist 2010 -
Researched alternative treatments other than oxygen slag treatments to make low
calcium and low aluminum metallurgical grade silicon. Set up proposals for test
quantities for downstream customers.
Researched and Developed new pellet process for scrap to be recycled in a 20
megawatt silicon submerged arc furnace. Set up cost models for facility and
negotiated lease and utility agreements. Developed CEA for facility to GSM
Corporate in New York City, NY. Set up new production facility for the
production of pellets including extruders from the Bonnot Company and natural
gas dryer from the Infantrol Company. Set up critical process variable limitations
on components with SOP’s for all personnel. Followed 20 MW furnaces
performance in with production improvement and cost reduction efforts. Hired
and trained labor contractors for labor positions and management.
Worked with construction of Solar Grade Silicon processor with interface
contractors Technion University of Israel and Linn Engineering of Germany. Lead
Engineer in startup experiments to make Solar Grade Silicon from
Metallurgical Grade Silicon.
Worked with REACH Consortium in Brussels Belgium for initial technical data
reviews with the possible pollutants of silicon metal/ferrosilicon production.
SolSil Plant Manager 2006-2010
Initiated with Globe CEO new sister company SolSil to make Solar Grade
Silicon. Project leader in the installation and purchase of ten 2 MW
induction furnaces from Ajax Corporation and Inductotherm Corporation.
Developed all new processes for implementation including slag treatments
and freezing procedures. Developed all SOP’s and process limitation
variables. Trained all production personnel including safe operating practices,
(SOP’s) and environmental reporting regulations and Title V
permitting.
Developed and updated solar silicon casting machine in Taccurri, Brazil.
R and D Manager 2004-2006
Requested by CEO to make solar grade silicon from metallurgical grade silicon.
Accomplished task in four months with solar grade blocks made into
wafers at BP Solar in Frederick, Maryland.
Enhanced slag process to remove boron from metallurgical grade silicon.
Optimized graphite crucible production cycle in 2 MW Induction Furnaces
utilizing graphite from SGL Corporation. Analysis included tramp element
characteristics in graphite raw material feedstock. Elements correlated with
electrical parameters and longevity of crucibles in production cycle.
Environmental Manager 2002-2004
Added work assignments in reporting to CEO for environmental compliances.
Daily responsibility for all environmental duties at the Beverly, Ohio and Niagara
Falls, New York Plants. Worked and communicated with Ohio EPA, New
York EPA and West Virginia EPA. Also communicated with Federal EPA in
Illinois and Virginia. Gained qualification as a smoke emission reader and
completed TRI, SPCC, Emissions Inventory and all additional daily
reporting for Title V compliance. Qualified GSM to make Silico
Manganese under MACT EPA regulations.
Researched ISO 14000 possibilities for GSM Facilities
New Product Manager 2000-2002
Researched and created new atomized product for atomizing 75% plus silicon
metal alloys and silicon metal. Basic research done in Hafsland, Norway under
my direction. Worked with staff of five R and D personnel as lead scientist.
Once product and processes developed wrote and submitted patent which was
approved by US Patent Office. Moved equipment from Norway and set up small
facility in Beverly, Ohio for further cost studies.
Initiated ISO 9000 support group for Quality Manager and reviewed
documentation for implementation at the Beverly facility.
Plant Manager 1995-2000
Initiated reducer sizing optimization in 20 MW silicon metal submerged arc
furnace. Sizes related to porosity and swell components of reducers.
Set production records.
Managed all aspects of 170 people submerged arc furnace production facility.
Engineered volumetric capabilities on new Tellsmith cone crusher to enhance
sizing recoveries of magnesium ferrosilicon.
Engineered concepts for installation of 30 ton molten ladle tilter through PFD’s
and volumetric and flow calculations with computer load
cell sensitive volumetric flow relative to time, casting thickness and casting
velocity. Lead Engineer in the installation process.
Removed undersize products from industry market and utilized all undersize
metallic products back into virgin product.
Ferro Silicon Smelt Shop Manager 1993-1995
Responsible for managing three 10, 11 and 12 MW ferrosilicon smelters. Duties
included process control, maintenance supervision of downtime issues,
cost control, daily reporting to corporate, people acquisition, safety
management and environmental reporting.
Developed 4 MW induction ladle to recycle undersize metallic product scrap.
Helped optimize refractory lining with Allied Chemical in Columbus, Ohio.
Increased virgin product out the shop door by 50 percent. Set new plant record
of 310 molten magnesium ferrosilicon from 220 tons per day.
Process Control Engineer 1989-1993
Optimized Processes (First Malcolm Baldridge Quality Award 1989 to
Small Business)(Globe Metallurgical accepted award from Ronald
Reagan)
Enhanced Rare Earth Silicide smelting with 10 MW submerged arc furnace.
Increase production from standard rate of 25 tons per day to 49 tons per day by
changing smelting/melting process.
Solved disintegration problems with rare earth silicide product by controlling
calcium levels.
Ladle Additions Temperature Control issues were causing huge variability in
final chemistries of Globe’s products. Studies were initiated involving
temperature effects of differ alloying materials and correlation were made using
polynomial multi variable analysis. The result was temperature control that
narrowed the variability on process control charts and cost were improved due
to additional melting recoveries.
I initiated Reiterative Process Control in the ladle additions compute program
and added raw materials were zeroed in on their correct amount to alloy.
Temperature control was added as a complete metallurgist evaluation on line
24/7.
Battelle Institute researched a magnesium caster and implemented caster in
1989 at Beverly, Ohio. The caster failed due to component issues that had very
short lives. I was assigned to solve these longevity issues for Globe. I completed
the assignment by designing a bearing that lasted two years versus two
months. I also designed a copper belt that lasted ten fold the original design by
optimizing physical design and chemical alloying specification. An added
benefit was a recycling concept of undersize product to protect the copper belt.
Initiated Computer Control Systems for 10, 11, 12, 20 and 20 MW electrical
resistance and amperage control submerged arc furnaces. Electrical Engineer at
Globe resigned and I took over his duties with the installation of computer
controls for electrical parameters on Globe’s submerged arc furnace. Completed
the assignment with an electrical engineering student who took interest.
Controls were early touch screen controls with set points, alarms and limits.
Amperage control and resistance control was then put into practice on the
furnaces.
References
Larry Flechenstein PhD 319-***-****
Curt W. Goins 740-***-****
John Casto 740-***-****
Daryl Rawlins 703-***-****