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Engineer Design

Location:
Bhilai, CT, India
Posted:
November 19, 2013

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Resume:

CHETNA

BHONDEKAR

c/o Mrs Madhuri Jadhav, Lane-*,

Shahu Colony, Karve Nagar

PUNE

(Maharashtra)

Mob:

956*******

Email:

aca3gd@r.postjobfree.com

Objective

To achieve technical excellence and seek challenges as a Design

Engineer in an effective environment

Where my knowledge and experience in Product Design and Product

development can be shared and enriched for the attainment of

Organizational goals.

Career Summary

3.6 yrs of Experience in Automotive Product Design & Development of

Plastics Products, and Sheet metal Brackets by considering necessary

attachments & reference part.

Parametric modeling in Pro-Engineer 4 & CREO 2, CATIA V5 to create

fully modifiable master CAD models.

Core design experience in domains like Plastic product design,

Filtration Products (Air & Oil Filters), and Automotive products

(Ignition Coil, Windshield Water Reservoir, Pencil Coil, Bracket for

Ignition Coil, Reservoir for Power Steering Fluid) considering the

space, client requirement & aesthetics.

Experience in Design & Development & Design Calculation of Plastics &

Casting Product.

Handle supplier / customer interface for design issues & Liaison with

vendors to resolve manufacturing problem.

Good Knowledge in Process Engineering i:e, Control Plan (CP), Process

Flow Diagrams (PFD), PFMEA, DFMEA, DMU, APQP, for new product

development.

Good knowledge of G D & T & Design Calculations

Good Exposure to manufacturing processes of Plastics & Sheet Metal

Products

Software Proficiency

CAD Tools & PDM (Product Data Management)

Pro-Engineer Wildfire 4 & CREO 2 (Parametric Solid modeling,

Surfacing, Drafting, Detailing, Assembly)

PDM Tools: PDM link - 9.0

PLM Tools: Matrix One

CATIA V5 R 16, R 19 ( Solid modeling, Drafting, Detailing, Assembly,

Surfacing, Sheet metal)

UNIGRAPHICS 4 (Solid Modeling, Assembly) & Autocad

Experience

Company : Growel Softech Pvt. Limited, Pune (M.H.)

Project Location : KPIT Cummins Info system Limited, Pune (M.H.)

Duration : Jan 2013 - Till Date

Software : CREO 2, Pro-Engineer

4, PDM Link 9.0, PLM (Matrix One)

Company Profile: KPIT Cummins Infosystems Limited, CMM Level 5, ISO

9001:2000, ISO27001, BS25999:2007 certified company provide Technology

Solutions & Services to global clients, in the areas of Advance Technology

Solution (ATS), Product Engineering & IT Consulting, Manufacturing,

Automotive, Industrial Equipments, Utilities & Semiconductor Companies etc.

Its headquarters at Pune, India & has offices in 10 Countries including

United Kingdom, China, India, France, South Africa, Germany, United States,

Japan, Singapore & South Korea.

Experience: Jan 2013 - 28th June 2013

Current Designation: Sr. Engineer PRO-E (CREO 2)

Responsibilities:

Parametric 3D modelling of Automotive Plastic & Sheetmetal Components

Filtration Products (Air, Oil & Fuel Filters) & Casting Components i:e

Brackets, Nozzles etc as per the requirement of the project.

Creation of manufacturing drawings for new components and existing

components.

Modifications to components as per requirement of client.

Good exposure to PDM Tool, MS Office, Excel, Power Point.

Input to clients regarding the design modification of components

required in the product or assembly, which is being design as per

requirement.

Responsible for team members Quality Checking of 3D Model, Drawings,

Assembly using applicable Quality procedures & with respect to required

standards.

Responsible for generating the project documentation, Technical report

writing, Manage Project Plans and interact with Team Lead.

To co-ordinate with team members for design and issue resolution

activities, input data monitoring & data feed implementation.

Guidance to team members regarding standards and procedures applicable to

the client.

Involved in creation of Quality standards with respect to the requirements

of clients.

Responsible for discussion with clients to understand requirements,

standards and also to solve any issues clients might bring up in the

project.

Discussion with client regarding the project requirements and queries.

Co-Ordination with the team members to ensure the standards of the client

are followed and also to give clarification on any queries in the project.

Ensuring all the quality requirements are met as per the client standards.

Responsible for final delivery of the 3D Models & drawings ensuring quality

drawings and models as per the project requirement and standards after a

brief review of the project from the Team leader.

Company: M/s DRAVID METALS & FOUNDARY CHEMICAL, BHILAI, DURG,

(C.G.).

Company Profile: Dravid metals & foundry chemicals engaged in

manufacture of various CI, CAST STEEL, SG grade castings & Fabrication

works. Company deals in Design & manufacturing of casting products like

injection body, twin channel, nozzle, angle, door, bend pipe, flange

bearing, beam, bracing, coupling, gear box, wall holding clamp, etc.

Company manufactures products for Bhilai Steel Plant, BK Steels Ltd., BK

Coks, Evotech Ltd.

Designation: Design Engineer

Functional Area: Product Design & Product development.

Period: July 2011 - July 2012

Projects: Shafts, Wall Holding Clamp, Coupling.

Design Platform: CATIA V5

Responsibilities:

Preparation of manufacturing drawings for required parts of the mechanical

Shafts, couplings, clamps.

Responsible for preparing engineering calculations, studies and drawing.

Calculation of load & stresses caused by load & motion.

Creation of assembly drawing including BOM & detail drawing for the casting

products.

Control and maintain the design standard of the products.

Providing design support at all stages of the design process.

Writing professional progress reports for project managers and clients.

Creation of General Arrangement assembly drawings for fitting of seals and

Couplings.

Discussion with clients to understand the requirement and standards.

Responsible for final delivery of drawings and models as per the project

requirement after a brief review of the project from the Manager.

Company: M/s ANU INDUSTRIES LIMITED, Gurgaon, Delhi.

Company Profile: M/s Anu Industries is a part Jai Prakash Minda Groups of

Company having annual turnover of 100 crores. Company deals in Design &

Manufacture of Automobile Plastics & Sheet metal Products, like Ignition

Coils, Washer motors & reservoir using Injection & Blow molding,Central

door locking unit, Relays, Ignition Wire set, Starter, Noise suppressor

cap, Motorized Actuator Caps.

Designation: Design Engineer

Functional Area: Product Design & Product development.

Period: Dec 2005 - June 2007

Responsibilities:

Preparation of Development plans.

Preparation of Parametric modeling / preparing manufacturing drawings for

Product.

Responsible for Design of product for manufacturability.

Responsible for Design verification & validation tests to evaluate design

of product.

To determine and implement design approaches and parameters and conduct

feasibility studies on new designs.

Creation of 2D drawings using GD & T standards.

Handle supplier / customer interface with respect to design issues.

Responsible for coordinating with the team members for design and issue

resolution activities and input data monitoring.

Preparation of Control Plan (CP), Process Flow Diagrams (PFD), DFMEA,

DMU, APQP, for new product development.

Preparation of Potential Failure Mode Effect & Analysis (PFMEA).

Provide support to the project manager in delivering Technical reports,

Presentations and demo of products to clients.

Liaison with vendors to resolve manufacturing problems.

Experience: Team player in Design and Development of Plastics Product &

Sheet Metal Bracket. Hands on experience in detailed process planning for

products from design stage to manufacturing. Responsible for Technical

reports and presentations. Involved in more than 20 projects on modeling,

assembly and drafting. Lead-time for each project was approx. 150- 300

hours.

Major Projects:

1] Wind Shield Water Reservoir & Reservoir for Power Steering Fluid::

Client: Maruti, Hyundai Motors, General Motors

Duration: 6 Weeks & 9 Weeks.

Software: CATIA V5 R19, Pro- Engineer

Responsibilities:

. Responsible for Design, Development & Packaging for Washer Motor

Reservoir & Power Steering Fluid for Hyundai Motor's GETZ model car was

done as per the customer requirement.

. Understanding the SOW and customer requirement.

. CAD Design and concept work using CATIA V5 & Pro-Engineer 4.

. A- Surface is received from the customer and B-surface created by

considering the main tooling direction, slider and lifter

directions.

. Attachments like Ribs, Bosses, etc are designed by considering the

design guidelines.

. Involved in the project from concept design to Prototype.

. Designed considering necessary attachments & reference part.

. Manage the fine tunings of the process and the part with the supplier

and tool maker.

. Ensure the Part Quality ( Aspect/ Dimension / Fit and finish ) as per

the Part Requirement.

. Prepare the validation plan (DV/PV) and monitor validation tests as

per the Plan.

. Get the prototypes / parts developed along with supplier and plant to

meet all the trials of the development phase.

. Preparation of Technical Reports & Presentation & Demo of Product to

customer.

. Interacting with Customer for the design modifications.

. Responsible for discussion with clients to understand requirements,

standards and also to solve any issues clients might bring up in the

project.

2] Ignition Coil with Mounting Bracket for Coil:

Client: Hyundai Motors. & Honda Scooters, Herohonda, Bajaj Auto.

Duration: 6 Weeks.

Software: CATIA V5 R19, Pro- Engineer

Responsibilities:

. Reverse engineering of components with modification and value addition

to utilize

most of the existing parts.

. Design is done as per the mounting of ignition coil.

. A reference model was also provided for a better knowledge of the

product.

. Designing of Supporting Brackets by considering the manufacturing and

assembly feasibility.

. Interaction with the customer during development phase in designing the

customer interface

. Co-ordination with clients for reporting status of task, presenting the

queries and receiving the feedbacks.

. Designing and Detailing of Individual Part with GD & T in accordance to

the surrounding environment.

. Preparing the Bill of Material.

. Making relevant modifications with design plans and structures with the

specification interacting with Customer (CAE team) for the design

modifications.

. Technical discussion conducted with the client regarding the design &

also suggestions from the customer's end to incorporate some changes

were the main inputs for the design.

. Preparation of Technical Reports & Presentation & Demo of Product to

customer.

3] Pencil Coil:

Client: Hyundai Motors

Duration: 7 Weeks.

Software: CATIA V5

Responsibilities:

. Reverse engineering of components with modification and value addition

to utilize most of the existing parts.

. Involved in the project from concept design to Prototype. Preparation

of BOM, drawings and specifications.

. Making the feasibility study by considering the manufacturability of

Feasibility the product.

. Supporting to the proto build of the Product.

. Detailing of the part and assembly with GD & T.

. Assembly to be checked for interferences and manufacturing

feasibility.

. Technical reports and presentations were prepared for the project .

. Making relevant modifications with design plans and structures with the

specification interacting with Customer (CAE team) for the design

modifications.

Involved in many other smaller projects. Scope of work being Design with

help of 2D drawings or 3D models given for reference. Sometimes the

designs were developed by just some inputs by the customer and some rough

hand Sketch drawings.

Organization: PUROLATOR INDIA LIMITED, Gurgaon, Delhi.

Company Profile: PUROLATOR INDIA LIMITED is part of the esteemed Anand

Groups of Companies & is leading manufacturer & exporters of Fuel, Oil &

Air Filters Exteriors Plastic Products having turnover of 125 Crores and

having plants all over India including a major plant at Parwanoo (H.P).

Purolator India manufactures both Automotive & Industrial Filters.

Designation: Design Engineer (Trainee).

Functional Area: Design Department.

Period: July 2005 to Dec 2005.

Responsibilities:

Design of Fixtures for Automotive parts using CATIA V5.

Creating detail drawings for Automotive Parts and Filter accessories for

manufacturing.

3D Modeling of components using 2D drawings in CATIA V5.

Preparation of Process flow diagrams (PFD), Work Instruction.

Preparation of Operating Standards & Potential Failure Mode Effect &

Analysis (PFMEA).

Planning of Work schedule for each project.

Experience: Individually handled design and development of various parts

and components of Oil & Air filters. Gained rich experience in reverse

engineering through analysis & design of pre-developed components. Hands

on experience in detailed process planning for products from design stage

to manufacturing.

Academic Qualification:

H.S.S.C. (12th) in Mar/Apr 1999 from M.P. Board.

A.I.S.S.E. (10th) in May/Jun 1997 from C.B.S.E. Board.

Technical Qualification:

Bachelors of Engineering (Mechanical Engineering) (2011) through

Chhattisgarh Institute of Technology, affiliated to Swami Vivekananda

University, BHILAI, (Chhattishgarh).

Training - Training at BHILAI STEEL PLANT for 4 weeks. Bhilai Steel Plant

(BSP) is India's sole producer of rails and heavy steel plates and major

producer of structural. Training done in Rail & Structural Mill, Blast

furnace.

Master of CAD/CAM: Central Tool Room & Training Centre Bhubaneshwar. (Sep

03 to Jan 04) (Include software : AUTOCAD, PRO-E, CATIA, UNIGRAPHICS,

DELCAM, MASTER CAM).

Diploma in Mechanical Engineering: Government Polytechnic College

affiliated to Rajiv Gandhi University Bhopal.(1999-2002,03).

Personal Profile:

Date of Birth: 20th March 1981

Father's Name: V.S.R. Bhondekar

Marital status: Single

Languages known: English, Hindi, & Marathi.

Passport No. J 7836204 valid till 2022

Permanent Address: C/O Mr. V.S.R. Bhondekar.

Plot No.22, Near Professor Colony,

Deepak Nagar, DURG (Chattishgarh) (Ph. No.0788-

2332154)

Declaration: I here by declare that all the information given above is

true to my given knowledge.

Chetna Bhondekar



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