DHARMENDER SAINI
Email:abob42@r.postjobfree.com
Mobile: +1-508-***-****
HIGHLIGHTS OF QUALIFICATIONS
. Expert and Results-driven Product Cost Engineer with 8.5 years
experience in Product Costing of Fabricated & Machined Component based
upon client - Global Purchasing costing methodology
. Provided a cross department link across Manufacturing, Engineering,
Production Purchasing, Spares, Material and Quality
. Reduced Cycle time and cost for various auto components through should
cost modeling
. Create a manufacturing BOM for each step in the process
. Process planning of sheet metal, fabricated & machining components &
Assemblies
. Support cost effective procurement to client requirements at
geographic benchmark
. Support Product Teardown, BoM construction, Costing, Analysis
activities
. Certify Xerox Lean Six Sigma Yellow Belt for More Steam University
(USA)
. Monitor tool and prototype build schedules to meet project timelines
on NPI projects, while facilitating DFM discussions between suppliers
and the Xerox design teams
. Updates and Intelligence reporting thus be an enabler in Global
Sourcing organization
. Sourced parts from shortlisted suppliers based in Asia and US to meet
the prototype build schedule
. Value Engineering & Project Management concepts
KEY SKILLS
Working knowledge of mechanical and electrical properties of materials;
manufacturing techniques of plastics and metals; design for
manufacturability and assembly, product design and development techniques;
finance and cost accounting; project planning and tracking; 2D drafting; 3D
modeling; and MS Office applications.
Ability to effectively deal with vendors, engineers, technical personnel,
manufacturing, sales and marketing personnel, and customers; communicate in
verbal, written, drawing and modeling formats; and formulate product
designs that are economically and reliably producible.
PROFESSIONAL EXPERIENCE
Xerox Corporation, Feb 2012 - Present
(Global Purchasing System), Procurement Manager (Mech)
Currently working with XC for their Global Purchasing with team of 117+
Costing & Sourcing Engineer & responsible for purchase of 2.4 Billion$
predominately in South East Asia.
Deputy Manager
. Product costing at piece part, assembly level, a target price that
after negotiations with a cost-effective, motivated supplier, will
represent the negotiated price
. Aggressive (to identify savings opportunity), yet achievable/
approachable when sourced with a cost-effective, motivated supplier
. Cost elements associated with manufacturing the part: Raw Material
(incl waste, scrap), Material O/H, freight and markup, Finishes on
part, Fabrication and/or assembly labor (wage rate, occupancy, machine
depreciation, energy, utilization, (GAS, Profit - fully loaded MHR),
Secondary labor operations, Packaging
. Create indented BOM's, Estimate piece parts per commodity models
above, and pull in piece part estimates into BOM
. Lead Buyer for supporting cost reduction initiatives
. Worked with Product Cost Engineering (PCE) teams in conducting CSI
with suppliers on cost gap closure, which resulted in closing gaps to
less than 15% of PCE estimates
. Tooling Cost -model based on part features by commodity
. Manage quarterly production prices and contracts with existing
suppliers, establishing contracts with new suppliers and upholding
good supplier relationships
. Responsible for commitments on Quality, delivery for the prototype
parts with supplier
. Machine/Assembly estimates (Cost roll-ups, MTM assembly times)
Geometric global Limited, Sept 2010 - Feb 2012
Sr. Supplier product & process Collaboration Engineer
Product Cost Engineering, Caterpillar -Decatur (IL)
. Product costing concepts, Knowledge Based Engineering (KBE)
. Spend Analytics & Supply Chain (Procurement, Materials Management,
with International suppliers)
. Developed the supply chain strategy for meeting cost targets without
any disruptions to the project timeline
. Support Commodity Managers' (Direct - Mechanical & Raw Material) with
Data analysis, Commodity Analysis, Market updates and Intelligence
reporting thus be an enabler in Global Sourcing organization
. Managed the supplier relations, which included supplier negotiations
and evaluations
. Value Engineering & Project Management concepts, Exposure to Purchase
/ Contracts
. An analyst role in a Sourcing/Procurement domain, REsponsible for
preparing Pre-Negotiation package to enable CMs for Contract
Negotiations
. Obtaining prices from Vendors after design modification, Knowledge of
Customer cost drivers
Thread Solutions Limited, Mar 2009 - Jul 2010
Sr. System Analyst Mech. Engineering
. Capacity calculation, Project Planning, Cost estimation, Time
estimation
. Cost approval for various tools & equipments
. Led meetings with suppliers to ensure quality, cost and delivery
objectives of company are met
. Assisting manufacturing team to streamline product manufacturing
. Streamline the process after trials by proper documents to end user
. Anchoring design activities to ensure completion of project within
time & cost parameters, monitor design progress and conduct reviews
. Process layouts for assemblies of chassis, Plant layouts for assembly
line
. Preparation of FMEA, Control Plan, APQP, Audit documentation
. Assemble tools and fixtures unique to a process step without affecting
the design assembly
Mahindra Satyam, Oct 2007 - Mar 2009)
Technical Developer, Product Cost Engineering
Client: Caterpillar-US
. Trained for L1 & L2 Level in Supplier Development & Negotiation skills
. Cost estimation of welding & mechanical assemblies for Supplier
Negotiations, based on Engineering Drawings & 3-D Models
. Working directly with the Commodity Managers' located in the U.S. to
collect needs, guidelines and deliver on time, the required
Deliverables
. Well versed with key tools and techniques of should costing
. Delivery of key projects of CATERPILLAR in-time
. Reduced Cycle time and cost for various auto components through should
cost modeling
Diplast Limited, July 2002 - June 2005
. Coordination with Clients, execution & contract management
. Responsible for product marketing product management planning &
executing project activities
. Helped Clients with Understanding their requirement & facilitate them
by providing cost effective solutions
. Quality Management Systems - ISO, Lean Engg, CMMi, Six-Sigma
. Coordinated between QA, R & D & Production dept's for new
developments/projects
TRAINING & COURSES
. Leadership Program for Effective Team building skills & Problem
Solving Techniques
. Certificate awarded for CAD/CAM, GD & T; Auto CAD & Pro-E from Central
Institute for Technology Development
. Supplier evaluation in line with TS16949 and/or ISO-9001-2000 &
corrective & Preventive action (8D or 7 step AIAG process)
. Overview of Sourcing/Supplier development/SCM Basic statistics;
Process Flow Diagram SPC (Control Chart); Capability Assessment
Process FMEA MSA Other PPAP requirements as per AIAG Manual
Requirements of APQP
. Conducted technical workshops as a part of competency building of team
members
EDUCATION
Masters in Engineering (Manufacturing System Engineering)
Birla Institute of Technology & Science (PILANI) in 2007
B. Tech. (Mechanical Engineering) Hons
CRSCE (Deemed University) in 2002
Visa Status:
H4 Dependent Visa Valid Till March 2014
B1/B2 Business Visa Valid till Jan 2018
I94- Valid till March 2014