NESTOR PATAGUE

? Email: abob1k@r.postjobfree.com ? Cell 209-***-**** ?

** ******* ***. ********, ** 94525

SUMMARY OF EXPERIENCE:

Electro-Mechanical Design Engineer with over 20 years experience in electro-

mechanical design/drafting and verification.

. Proficient in Pro-E Wildfire 4.0 ( including sheet metal, pro-piping

and pro-cabling)

. Proficient in CATIA V5, AutoCad

. Design various types of enclosures, sheet metal brackets and machine

parts.

. Knowledgeable in electrical and mechanical design/drafting including

complex fabrication drawings, electrical inter connect diagrams,

schematic, cable/harness drawings, exploded assemblies, bill of

materials and commercial product specification.

. Experience in the selection of materials and finishes/plating.

. Familiar with ASME Y14.5M standards geometric dimensioning and

tolerance.

. Understanding of some safety agency design criteria for modules &

enclosures.

. Knowledgeable in tolerance stack-up analysis.

. Knowledgeable in voltage separation and EMI concerns.

. Familiar with various types of connectors, such as filtered D-sub,

Glenair & ITT circular connectors, Airborne connectors (Filter

connectors).

. Familiar with MIL-Spec connectors (MIL-C-38999 and MIL-C-5015).

. Familiar with MIL-Spec wiring (MIL-C-27500 and MIL-W-22759)

. Familiar with PAVE seal for low pressure (15psi) and high pressure (up

to 3,000psi) or vacuum gas tight and moisture proof connector.

. Provide technical support of sustaining and designing cable and

harness.

. Experience in avionic cables and harness routing, installation and

integration.

. Familiar with IPC/WHMA-A-620, Class 3.

PROFESSIONAL EXPERIENCE:

09/28/2011 - Present Varian Medical Systems, Palo Alto, CA. (CONTRACTOR)

Electrical Cable and Harness Design Engineer (ProE with Pro-Cabling &

AutoCad 2008)

. Working as a technical lead providing information to refine 350 cables

for TrueBeam Medical Systems.

. Collaborate with customer engineers to ensure wire harness designs are

optimized for cost and manufacturability.

. Interfacing with vendor and run failure analysis for critical cable

issues, such as pushed pin, bad crimped, using improper tooling,

suggesting to improve their manufacturing process by adding in-process

inspection to their manufacturing instructions. This also resulting in

vendor improving internal controls.

. Looking over the dynamic (movable) cable and harnesses on the systems

to see if the routing have sufficient service loop and connector's

strain relief are adequate. Recommending to add backshell or over-mold

strain relief if needed to make cables more robust.

. Re-routing the dynamic cable/harness models in Pro-cabling that

interfere with each other.

. Correcting the errors of the wiring diagrams to improve readability

and parts on the BOM that do not meet RoHS compliance.

. Review legacy harnesses designs, to ensure proper function, optimized

cost, manufacturability and quality. As needed, update legacy harness

designs to adhere to current design and drafting standards.

. Developing design guidelines and tools to help customer engineers to

improve manufacturing process in order to increase the quality of

product and reduce down time.

NESTOR PATAGUE PAGE 2

PROFESSIONAL EXPERIENCE (continued)

Interface with supplier one-on-one or in groups, as needed to

introduce improvements

into the their manufacturing process and in-house process

instructions.

. One result was vendor improvement by using auto crimp contacts on

reels instead of Hand crimping when possible.

. Assisted Production control in responding to production issues with

better visibility & provide suggestions for product and process

improvements. This helped direct efforts and reduced cycle time so

that problems had a minimal effect on meeting production schedules.

. Implemented all correction and updates in SAP to create ECN packages

and keep track of process and approvals. Successfully released the

new documents to capture all the improvements in the product moving

forward.

. Optimized many of the cable lengths and break-outs to greatly improve

consistency in wiring and reduce uncertainty and variation in the

final assembly process.

. Recommended and implemented molded strain relief on several cables in

locations that were both highly visible and in harms way. This process

changed problem cables to model cables which added to the integrity of

the product.

. Conceptual designed a multi-sheetmetal bracket to secure cable bundle.

04/25/2011 - 08/30/2011 Gulfstream Aerospace Corp., Savannah, Georgia

(CONTRACTOR)

Electrical Harness Installation Engineer (CATIA V5 R19 with Enovia & Smar

Team)

. Working with the product improvement of G650 aircraft for cost and

weight reduction.

. Install Quick Multipin connectors to eliminate quick disconnect

bracket including bulkhead connectors and other harnesses. Primary

harnesses would be re-routed continuously as a result of cost and

weight reduction.

. Install Quick Multipin connectors to eliminate flying leads at the

ground modules which is currently installed at the next higher

assembly.

. Re-routed and modified existing cables and harnesses in CATIA V5.

. Assigned wires/cables to their correct harness assembly, based on

EMI/EMC and system wire separation or system functionality

requirements while meeting all installation and maintainability

requirements.

. Produce and maintain wiring diagrams, cable/wire harness assemblies

and rack/panel designs from electrical system schematics adhering to

Electrical Wiring Interconnect System (EWIS) requirements.

. Mark-up and update wiring diagrams changes to match the serial

number/effectivity of the appropriate aircraft.

. Incorporation of wiring diagrams and cable routing model changes on

CATIA 5 and Mentor Graphics L-cable.

. Cross checked wiring diagrams and parts list against the marked-up

prior the changes incorporated.

NESTOR PATAGUE PAGE 3

PROFESSIONAL EXPERIENCE (continued)

11/22/2010 - 04/22/2011 General Dynamics, Land Systems, Woodbridge,

Virginia (CONTRACTOR)

Electro- Mechanical Design Engineer (Pro-E Wildfire 4.0 with Team Center 8)

. Defined the proper routing of the engineering version of cables and

harnesses in Pro-Cabling that routed to the Multi-Gun Turret Systems

Program.

. Create cable and harness fabrication drawing from the 3D model,

associated with accurate BOM, wiring diagrams and standard notes.

. Routed cable and harness from Power Distribution Unit to CMDR Dome

Light, CMDR Reticle Control.

. Routed cable and harness from Sensor Telescope Unit to Laser Range

Finder, CMDR Control Panel up to Battle Management Systems.

. Responsible and review with Electrical Engineer the pin assignment,

signal name and reference designator against the ICD, interconnect

diagram and/or test configuration.

. Defined and review the proper grounding and verify the shield

termination requirements to be consistent with next level assembly.

. Reviewed against the mating connector part numbers to verify that the

connector keying against the right angle backshell orientation, pin

arrangement, shell size is correct.

. Reviewed against the electrical requirement to verify that the

backshell provides proper shield grounding.

. Defined the proper size of backshell cable entry against the cable

bundle size by using established cable bundle calculator.

. Designed and created the assembly package of Power Distribution Unit

including the creation of wiring diagram, cable/harness routing and

form board harness drawing.

. Worked with various type of Line Replaceable Unit (LRU).

6/7/2010 - 11/5/2010 Northrop Grumman, Electronic System, Azusa, CA

Electro- Mechanical Design Engineer (Pro-E Wildfire 3.0 with Team Center)

. Defined the proper routing of the flight cables and harnesses in Pro-

Cabling that hooked up to the Pallet of the SBIRS-HEO project.

. Responsible to route some of the flight cables that routed to the

SBIRS-HEO Sensor.

. Create cable and harness fabrication drawing from the 3D model,

associated with accurate BOM, wiring diagrams and standard notes.

. Responsible to review the wire gauge for adequacy to maintain power

and signal integrity and verified with the mating item wire gauge for

consistency of flight cables.

. Responsible and review with Electrical Engineer to ensure the

characteristic impedance of wires to maintain signal and noise

integrity and verified with the mating item wires for consistency.

. Responsible to review the pin assignment, signal name and reference

designator against the ICD, interconnect diagram and/or test

configuration.

. Defined the proper grounding and verify the shield termination

requirements to be consistent with next level assembly.

. Reviewed cable routing and bend radius into cable length calculation.

. Reviewed against the mating connector part numbers to verify that the

connector keying against the right angle backshell orientation, pin

arrangement, shell size is correct.

. Reviewed against the electrical requirement to verify that the

backshell provides proper shield grounding.

. Defined the proper size of back shell cable entry against the cable

bundle size.

. Created a Work Product Inspection (WPI) for flight cable

design/drawing in order to release the initial documentation to

production.

. Support the integration and provide technical direction to

manufacturing.

NESTOR PATAGUE PAGE 4

PROFESSIONAL EXPERIENCE (continued)

1/4/2010 - 6/4/2010 Northrop Grumman, Information System, San Diego,

CA (CONTRACTOR)

Electro- Mechanical Design Engineer (CATIA 5 R17 & Pro-E Wildfire 3.0 with

Team Center)

. Designed cables and harnesses that hooked up to the BACN JUON Global

Hawk project (Unmanned Aircraft Vehicle).

. Designed and routed cables and harnesses in 3D model that hooked up to

the BACN JUON BD700 project.

. Responsible and owner of multi cable and harnesses routing and

integration to the payload.

. Created cables and harnesses with parametric BOM and wiring diagram

per the ICD.

. Worked with the supplier to create a custom backshell to interface the

filtered d-sub connectors.

. Run analysis to the cables and harnesses assembly to ensure and meet

the standard fabrication drawing requirements.

. Determined the proper tooling for connector's termination

requirements.

4/2009 - 10/2009 Contracts at Kopin,Solta and Optovue- via Solopoint

Solutions, Santa Clara,CA. (CONTRACTOR)

Electro-Mechanical Design Engineer (Pro-E Wildfire 3.0 with Windchill,

SolidWorks 2009 & AutoCad)

. Recreated a cable and harness assembly drawing from the existing

schematic diagram which Optovue uses this as a production drawings.

. Reduced the cost of existing cable and harness by simplifying the

cable and harness drawing.

. Created an ECR to update and revise their cable and harness drawing.

. Reviewed and fixed some of their existing drawings that have

discrepancy by checking the existing drawing wiring diagram compare to

the pin-out of the next higher assembly connector which is mounted to

the PCB assembly.

. Created a new cable drawing per the schematic diagram provided by the

Electrical Engineers.

. Responsible of connector's selection and pin-out.

. Simplifying and revising the drawing notes to ensure the drawings that

can be easily interpreted by the vendors/supplier.

. Provide technical support of sustaining and designing cable and

harness.

. Source inspected to ensure that the supplier's tooling are in a

current calibrated and have their assembly process inspection before

final connector's termination.

. Prepare Bill of Materials (BOM) and maintain revisions by utilizing

Windchill On-Demand system and supporting configuration management

requirements.

. Supported engineering through the initiation of Engineering Change

Orders (ECO) and the compilation of supporting documentation through

final change incorporation.

. Revised and/or recreated/redrawn existing models and drawings to

improve product design, manufacturability and technical data package

fidelity.

2/19/2008 - 3/20/2009 BAE Systems Inc. Santa Clara, CA

Staff Mechanical Designer (Pro-E Wildfire 3.0 with Windchill)

. Designed supply and return manifold for Electronic Cooling System to

be installed in Electronic Cooling Loop for Paladin Integrated

Management (PIM).

. Designed packaging of aluminum Electronic reservoir and Surge tank.

. Designed and routed hoses with 37 degree JIC flared fittings which

include quick disconnect fitting for vehicle services using in Pro-

piping.

NESTOR PATAGUE PAGE 5

PROFESSIONAL EXPERIENCE (continued)

. Designed and layout 3 inches pipe diameter for cooling systems that

routed from the engine to the radiator.

. Created vendor item control drawing, parts, assembly drawing per the

company standard.

. Responsible to initiate engineering request prior to procurement.

. Responsible to apply the mass properties to all the parts and

assemblies which required for calculating the vehicle overall weight.

. Performed the tolerance stack-up analysis between intake grille and

hydraulic heat exchanger which is required by the Army.

. Designed and routed power cable and harness associated with wiring

diagram using in pro-cabling.

. Created the top assembly drawing for the Power pack Assembly.

4/2007- 2/2008 Lockheed Martin, Palo Alto, CA (CONTRACTOR)

Sr. Mechanical Designer (Pro-E Wildfire 3.0 with Intralink)

. Responsible for the mechanical design layout of Star Tracker

Spacecraft using Pro-E Wildfire 3.0.

. Designed composite structure panels for Star Tracker Spacecraft.

. Designed of internal and external cables allowing connectivity

between the spacecraft and across the payload.

. Designed custom support bracket for cable bundle assembly.

. Restructuring the top assembly of Spacecraft to meet the assembly

sequences.

. Designed and layout dual heater element for Spacecraft.

3/2006 - 8/2008 Speck Product Design, Palo Alto, CA

Mechanical Design Engineer (Pro/E Wildfire 3.0 & SDRC-IDEAS)

. Involved in Research and Concept Generation of Cisco Telepresence

project up to Phase-3 using PROE Wildfire 3.0 with Pro-Intralink 3.4.

. Designed and layout bezel injection molded plastics for Codec Modules

for Cisco Telepresence.

. Involved and designed sheet metal structures for Cisco Telepresence.

. Created and maintained product documentation packages, BOMs and other

product information.

.

2001 - 2006 Cisco System Inc., San Jose, CA

Mechanical Design Engineer (Pro-E Wildfire 2.0)

. Provided of conceptual and detailed designs to various sheet-metal for

the CRS-1 Carrier Routing System.

. Designed of several Linecard PCB assemblies that are used in various

high end routers. Interface with optical, thermal, power, hardware and

manufacturing engineers to determine requirements. Team design tasks

include structures, PC board mechanicals, cooling, EMI containment and

power systems.

. Conceptual development to detailed mechanical design and production of

Linecards for the flagship high end CRS-1 Carrier Routing System

family (16 slots and 8 slots).

. PCBA layouts for backplanes of CRS-1.

. Designed and layout power cable and harness and created wiring

diagram.

. Designed and layout welded vertical and horizontal stiffener

structures of CRS-1 Carrier Routing System.

. Designed a fiber optic cable assembly that routed in a custom cable

management.

NESTOR PATAGUE PAGE 6

PROFESSIONAL EXPERIENCE (continued)

. Redesigned an existing sheet metal card guide to meet the

specification of the new product.

. Assisted mechanical design and verification test (MDVT) for CRS-1.

. Created and maintained product documentation packages, and the bill of

materials (BOM).

. I worked with a substantial network of associates for solving product

design issues that range from product design to procurement of custom

parts and assemblies.

1999 - 2001 Silicon Valley Group Inc., San Jose, CA.

Senior Mechanical Designer (SDRC-IDEAS)

. Created complex solid modeling layouts using SDRC-IDEAS.

. Designed and layout machine parts, sheet metal, plastic mold and die-

casting.

. Participated in conceptual design reviews and detailed design reviews.

. Worked with vendors to get quotes for the first article and

prototypes.

. Prepared documentation (exploded assemblies, detailed drawings, bill

of materials and specifications).

. Supported manufacturing with sustaining engineering issues and

documentation updates. Documented and supported Engineering Change

Orders (ECOs). Performed Design Verification Testing (temperature,

humidity, transportation, mechanical vibe).

1996 - 1998 Lam Research Corporation, Fremont, CA.

Mechanical Designer (SDRC-IDEAS)

. Involved of conceptual and detailed designs of Metal Etch processing

semiconductor equipment.

. Designed and layout cable and harness assembly including inter connect

diagram.

. Detailed layout of sheet metal panels, brackets and machined parts.

. Participated in the designed of a Water Vapor Delivery System which

include piping design.

. Worked with vendors to get quotes for the first article and

prototypes.

1989 - 1996 Stanford Telecommunication Inc., Sunnyvale, CA.

Mechanical Design Engineer (AUTOCAD 13 and CAD KEY)

. Involved in concept development and detailed design of a 5-Bay Rack-

Satellite Communication Signal Analyzer for Navy Ground Support.

. Designed and layout for 5U RF chassis and assembly fabrication

drawings.

. Designed 4U AC/DC packaging chassis.

. Responsible all cable and harness design for the entire program.

. Responsible to establish wiring diagram and BOM for various types of

cable and harness.

. Guided manufacturing for findings appropriate crimpers for connector's

termination.

. Worked with cable vendors to build first article.

. Designed approximately 500 assemblies of cable with military standard

multi-pin connectors.

. Routing cables in retractor arm from 1st -bay rack to 5th bay rack.

. Conceptual development to detail of AC/DC harnesses for power control

chassis with approximately 90 connections.

EDUCATION:

. B.S Mechanical Engineering, Feati University, Manila, Philippines

. Advance Electronic Technology - Certificate, Bakersfield, CA.

NESTOR PATAGUE PAGE 7

PROFESSIONAL EXPERIENCE (continued)

. Tools knowledge - Pro/Engineer Wildfire 3.0 with Windchill, SDRC-Ideas

& Solid Works, MS Office (Word, Excel), Pro/INTRALINK, Pro/Piping and

Pro/Cabling.

CATIA 5 R17, AutoCad 2008 and TeamCenter Data Management at Northrop

Grumman

Enovia and SmarTeam Data Management at Gulfstream Aerospace Corp.

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