FRANK KARR
*** ******* ****, **. ****’s, Pennsylvania, 15857 814-***-**** 814-***-**** abnoz2@r.postjobfree.com
MANUFACTURING CONTROLLER
PROFILE
Hands-on, solution-focused Accounting Professional with a career demonstrating visionary leadership, expertise, and
outstanding performance in Financial, Sales & Operations management. Demonstrates expertise in analyzing existing
operations to be able to implement strategic and cost-efficient systems and processes to improve operational
performance and profitability. Articulate negotiator with strong communication and presentation skills, combined with
solid knowledge in general accounting, sales, financial reporting, inventory control, facilities management, budget, and
cost control. Possesses extensive IT background with well-rounded knowledge in diverse industries such as Steel,
Chemicals, Plastics, and Powdered Metal Manufacturing.
AREAS OF EXPERTISE
New Plant & Bankrupt Facility Startups. Cost Standards, Burden Studies, Quoting, Time Studies
Multiple Plant Financial Management Operations Management – Process Improvements
Corporate Finance & Asset Management IT-Systems Management- Multiple ERP Implementations
Sales Analysis–Segments, End Use Markets Sarbanes Oxley
Budgeting, Forecasting, Reporting, & Analysis Capital Project Prep & Justifications based on new sales
opportunities
Standard / Job Shop Product Costing & Margins
TECHNICAL SKILLS
Made2Manage Business Systems Baan Business Systems (Similar to SAP), Hyperion
Microsoft Office & FoxPro Programming & Networks Mfg. Pro & Factivity Manufacturing Collection System
SAFR ( Marketing / Sales software linking actual
market conditions / demands to internal sales
forecasting).
SUMMARY OF ACCOMPLISHMENTS
Established cyclical review of existing products, Sales-Cost-Profit, resulting in support for annual inflationary
increases to customer base. Support the sales organization in presenting information to customers.
Spearheaded and developed Employee Action Teams, which substantially reduced cost inefficiencies.
Temporally assumed the general manager’s role, which led in the achievement of the highest Sales and
Operating Profit in the company history. Increased sales by 33 percent and operating profit by 57 percent.
Appointed as product cost advisor to sales & corporate manage teams.
Assumed the position of Lead Labor Contract Negotiator ending 4 day strike.
Designed and implemented a Cost Estimating program for quoting purposes. Educated Sales force on its use.
Identified and ultimately reduced marginal business and generated savings of $500,000 through the
development of a product costing systems with Activity Based Analysis.
Established daily Financial reporting, which enhanced management’s ability to correct negative trends before
the close of the business month.
Doubled EBITA percent in two years by refocusing the sales organizations efforts to quote using marginal
contribution rather than EBIT.
PROFESSIONAL EXPERIENCE
Metaldyne Sintered Components, St Marys, PA (Mfg of Powdered Metal Parts, Automotive – Engines,
Transmissions)
PLANT CONTROLLER (330 EMPLOYEES) 2005-PRESENT
Spearhead the financial and IT operations of a $40,000,000 facility that supports the automotive industry. Manage and
ensure accurate financial closing and analysis reporting. Monitor business growth through profitability analysis, as well as
conduct regular quote reviews and approvals. Facilitate cost control initiatives by providing monthly talk to employees on
key controllable spending variances. Provide assistance in running the plant, production schedules, layoffs, and hiring.
Negotiate and coordinate contract (UAW). Administer GL, AP, AR, payroll, fixed assets and inventory functions. Manage
and ensure efficient execution of capital projects and provide IRR and payback analysis as required. Guarantee SOX
compliance.
Key Accomplishments:
Achieved and improved financial integrity. Generated savings of approximately $50,000 per year by terminating
full external and internal audits.
Successfully implemented SOX into plant operations.
Made major contributions in leading and participating in Kaizen improvement programs by reducing storeroom
supplies and improving daily inventory reporting.
FRANK KARR
171 Jackson Road, St. Mary’s, Pennsylvania, 15857 814-***-**** 814-***-**** abnoz2@r.postjobfree.com
Significantly reduced receivable write-offs from more than $200,000 per year to less than $10,000 by improving
weaknesses in customer PO’s and Plant Invoicing processes as well as weekly reporting to sales group on
items over 60.
GKN SINTER METALS, Emporium, PA ( Mfg of Powdered Metal Parts, Used in Tractors, Recreational Vehicles)
FINANCE CONTROLLER ( 540 EMPLOYEES) 2003-2005
Streamlined the financial operations for three powdered metal parts manufacturing plants with revenue of $73,000,000.
Oversaw all accounting and finance functions.
Key Accomplishments:
Reduced physical inventory losses from 20 percent to less than 5 percent, which drove $1,000,000 impact
Eliminated product with low profitability, by re-costing all products through a three plant burden study
METAL POWDER PRODUCTS Co (MPP), Ridgway, PA and St. Mary’s PA - 1991 TO 2003 ( MFG OF POWDERED METAL PARTS, USED
IN AUTO MIRROR UNITS, OFFICE EQUIPMENT, LAWN TRACTOR TRANSMISSIONS, POWER TOOLS) (238 employees 3 plants)
PLANT CONTROLLER 2002-2003
Managed and ensured efficient information and financial operations of the Ridgway MPP Division, a $12,000,000
powdered metal parts manufacturer.
Key Accomplishments:
Strategically established intercompany sales / profit guidelines between plants
Aided in and reduced hold or wait times (bottlenecks) between plant operations, which reduced inventory while
improving cash flow
SYSTEMS DEVELOPMENT MANAGER 2001-2002
Managed and improved all information systems for six plants of MPP with $60,000,000 sales revenue.
Successfully led engineering efforts in the creation of a manufacturing reporting system, which directly linked to
PLC’s on equipment and electronically collected key manufacturing data. (Visual Floor Monitoring)
Standardized all manufacturing reporting across six plants
GROUP CONTROLLER 1999-2001
Directed and guaranteed all financial, informational, and administrative functions of three PA Plant Operations with
$38,000,000 sales revenue. Provided broad base support to company acquisitions (due diligence activities) and other
support areas. Conducted financial analysis on operational results and prepared annual burden study.
Key Accomplishments:
Successfully implemented an improved manufacturing / business information system.
Standardized all accounting / reporting and administrative functions between the operations.
Streamlined manufacturing and sales functions by educating and training accounting personnel.
Trusted to act as an advisor on Part Costing / Standard Costing to other Metal Powder Product facilities in the
U.S.
CONTROLLER 1991-1999
Handled the responsibilities of the Corporate Treasurer in addition to managing Finance, IT functions, and Human
Resource areas for Carbon City Products, a division of MPP, a $14,000,000 operation.
Key Accomplishments:
Augmented profit margin on jobs with less than 20 percent profit through enhanced reporting and pricing.
Attained more than $200,000 savings per year.
Purchased and oversaw implementation of Windows-based manufacturing information system, which resulted
in improved availability, timeliness, and accuracy of information.
TEEPAK PLASTICS, Danville, IL - 1987 TO 1991, $22M OPERATION-180 EMPLOYEES (PLASTICS EXTRUSION AND PRINTED PLASTICS CASINGS
& BAGS USED IN MEAT PACKAGING) (KEY CUSTOMER – BOB EVANS, JIMMY DEAN, COOK’S HAMS, ETC))
COST ACCOUNTING MANAGER
EDUCATION
BACHELOR OF SCIENCE IN BUSINESS ADMINISTRATION, MAJOR IN ACCOUNTING
Franklin University, Columbus, OH
ASSOCIATE’S DEGREE IN ACCOUNTING, MINOR IN IT
Scioto Technical College, Lucasville, OH
PROFESSIONAL TRAININGS AND CERTIFICATIONS
Corporate Educational Training, Quality Systems, Kaizens (Continuous Improvements), SOX Education
Certified Microsoft Network Training
PROFESSIONAL AFFILIATION
FRANK KARR
171 Jackson Road, St. Mary’s, Pennsylvania, 15857 814-***-**** 814-***-**** abnoz2@r.postjobfree.com
Member of Institute of Management Accountants