BRIAN T. CHATBURN
__________________________________________________________
**** ****** **** **** *******, PA 19025 215-***-**** home
267-***-**** cell abnfpo@r.postjobfree.com
Please do not distribute without permission
PROFILE
. Senior level supply chain professional offering experience
working for leading Global organizations.
. Direct and manage Global Contract Manufacturer relationships.
. Demand Planning and S&OP Process Implementation.
. Strong leadership in Procurement, New Product Introduction,
Project Management, Lean Manufacturing, Logistics
. and Distribution activities.
. Experienced in MS Word, Excel, PowerPoint, SAP, Oracle and
Baan ERP software solutions.
EDUCATION
PENNSYLVANIA STATE UNIVERSITY, University Park, PA
Bachelor of Science; Business Logistics
SAP Computer Software R/3 version. Proficient in MM, PP, SD
APICS
Motorola University - Core Management Training, Six Sigma, Project
Management.
ISO and TL9000
EXPERIENCE
NUMEREX Warminster PA June 2007 - February
2009
Vice President of Manufacturing/Supply Chain Operations
Direct and lead all Supply Chain, Engineering and New Product
Introduction activities for a $70M M2M network services and
solutions company, reporting to the COO. Developed and managed
relationships for eight Global contract manufacturers. Managed a
50,000 square foot facility which performed customer service,
manufacturing, order fulfillment and engineering product
development with a staff of 25. Interface and provide Supply
Chain support to four business units.
Achievements
* Organizational
Built out engineering, QC, Procurement, Production
and Supply Chain teams.
Implemented S&OP process and ERP systems to support
production and procurement activities.
* Supplier Relationship Activities:
Supplier consolidation to optimize product costs and
reduce annual working capital by 35%.
Development of Key Performance Indictors (KPI) to
monitor supply chain risks.
Level loaded manufacturing demands to ensure product
availability and long range capacity.
Implement NPI and Reverse Logistics processes.
*Cost Savings
Negotiated and managed all supplier contracts and key
commodity pricing. - Achieved 3% cost savings on an
annual spend of $29M. Forecasted 2009 savings of 5%
on $30M of spend.
Transportation, projected annual savings of $450K.
Cash Flow - negotiated 120 day terms with high volume EMS.
Moved 3rd party suppliers to a full turn key business
model, reducing monthly inventories by 20%.
*Engineering/New Product Development
Implemented a product development process which
included timelines, budgets, product phase reviews
and early vendor involvement to ensure on time
production release for all new products.
MOTOROLA, Inc. - CHS (Connected Home Solutions) Horsham, PA October
2000 - June 2007
Senior Manager, Supply Chain/NPI - BAN (Broadband Access Networks)
(Jan 2006 - June 2007)
Provide supply chain and new product introduction (NPI)
leadership for a $400M cable infrastructure product business.
Manage two NPI coordinators ensuring timely product release and
production ramp up by utilizing best practice activities.
Interact with multiple functional groups (Engineering/Product
Management /Finance/Sales/Marketing) to support and maintain
product quality, cost reductions, financial commitments, and
overall customer service.
Achievements
*Lead the RoHs product line conversion and rationalization
plans in 2006 for over 1800 SKU's.
*Managed core product line conversion from 870 to 1GHz
bandwidth development efforts. Worked closely with
engineering and vendor base to ensure on time product
approvals and production release.
Senior Manager, Supply Chain Operations, Home Mobility Solutions
(July 2002 - Dec 2005)
Provide operational leadership for a $200M consumer electronics
retail channel business, ensuring on time delivery of products
to the customers, while optimizing the organization's inventory
investments. Direct and manage 11 third party contact
manufacturers, and 2 distribution centers to ensure best
practice supply chain and logistical activities are achieved and
are in line with the organization's overall goals and
objectives. Interact with multiple functional groups
(Engineering/Customer Service/Finance/Sales/Marketing) to
support and maintain product quality, cost reductions, financial
commitments, and overall customer service.
Achievements
* Improved on time customer deliveries from 49% in Q3 of
2002 to over 84% by Q1 of 2003 while reducing
inventories by 36%.
* Implemented vendor reserve logistics programs on NPI to
ensure product quality and developed a
refurbished product channels for cost recapture opportunities.
(WOOT and TOPP).
* Metrics implemented include customer on time
performance, internal order processing cycle time,
carrier
on time performance, sell thru reporting, forecast
accuracy and customer charge back tracking.
Manager, Supply Chain - Digital Consumer Gateways
(Oct. 2000 - June 2002)
Direct the operational activities of a $450M international
manufacturer of satellite set top boxes, ensuring efficient
delivery of products to the customers, while optimizing the
organization's inventory investments. Direct and manage multiple
third party contact manufacturers, corporate factories, and
distribution centers to ensure best practice supply chain and
logistical activities are achieved and are in line with the
organization's overall goals and objectives. Interact with
multiple functional groups (Engineering/Customer
Service/Finance/Sales/Marketing) to support and maintain product
quality, cost reductions, financial commitments, and overall
customer service.
Achievements
* Consolidated manufacturing and distribution center
locations resulting in an annual savings of over $9M
while maintaining a customer service level of over 93%.
* Reduced inventories $15M by improving the forecast process
with sales and marketing, inventory
classification with stocking level goals and
replenishment guidelines. Implemented end of life
product exit strategies (LTB,
E&O, BTO).
* Participated in product line consolidation and
manufacturing postponement to improve flexibility,
reduce lead times, and improve profitability by
18%.
ROYAL CHINA AND PORCELAIN COMPANIES, INC. Moorestown, NJ
Sept. 1997 to Oct. 2000
Director of Supply Chain Operations/SAP Project Manager
Directed the operational activities of an $80M international
distributor of high end table top products. Hired, supervised
and motivated 3 department managers and over 100 staff members
including procurement, distribution, and customer service, with
an annual operating budget of 2.8 million dollars.
Responsibilities include material procurement, supplier
management, distribution activities, SAP system enhancements and
implementations, as well as customer service/order management
functions.
Achievements
* Annual savings of $250,000 by negotiating a new carrier and
broker contract.
* Reduced inventories, by $5M through improved material
planning techniques and supplier base
reduction/consolidation.
* Implemented warehouse cycle counting program to improve
inventory count and location accuracies by 45% while
reducing the annual inventory shrinkage by $800K.
* Implemented new pick/pack procedures, reducing shipping
errors from 10% to less than 1% resulting in an annual cost
savings of $100K.
* Implemented SAP warehousing and sales and distribution
software systems.
* Improved Customer Service through increasing on time
deliveries from 50% to 90%.
KULICKE & SOFFA INDUSTRIES, INC. Willow Grove, PA Oct. 1993 to
Sept. 1997
Production Control Manager (Flow Team Manager) (Dec.
1995 - Sept. 1997)
Directed and supervised a department of 18 employees with an annual
budget of $700,000.
Responsibilities include MRP review, work order release and
maintenance, WIP inventory levels, EIR implementation and
supplier interface on Kanban material, for a $300M
international business.
Achievements
* Implemented a "FLOW" material and manufacturing processes,
reducing cycle time from 14 to 4 days.
* Implemented supplier Kanban inventories, which reduced on
hand inventory by $5M.
* Implemented supplier EDI and ASN programs.
Operations Manager (Oct. 1993 to
Dec. 1995)
Manage operational activities of a 28
million-dollar spare parts business. Position has 23 worldwide
direct reports covering three departments, Inventory
Control, Customer Support Order Entry and
Parts Procurement. Manage worldwide inventories of 4
million dollars. Core team member for BAAN
computer systems implementation in Asia and USA.
Achievements
* Implemented an order point inventory control
system which reduced inventory by 20% ($800,000).
* Implemented monthly metric reporting of
worldwide inventory turns and customer service levels.
* Improved Spare parts inventory turns
from 1.75 to 2.26.
* Improved on time delivery from 65% to
92%.
* Reduced cycle time
from five days down to two days.
* Implemented third party distribution
centers in Taiwan and Malaysia.
LENOX, INC March 1990 to October
1993
Production/Inventory Control Supervisor
(Jan. 1993 to Oct. 1993)
Lawrenceville, NJ
Responsibilities included weekly production plan, MPS for a
work force of 650 unionized
employees, with an annual volume of over five million
pieces produced per year. Liaison
with shop floor supervisors to ensure target/budget production
levels were achieved
and maintained. Set and reviewed WIP and finished goods
inventory levels to ensure
corporate objectives were obtained. Responsible for monthly
corporate wide employee sales.
Achievements
* Reduced excess/obsolete inventory by 50%, from 2.3
million to 1.15 million. * Improved production
flexibility by moving to a weekly schedule from a monthly schedule.
* Reduced finished goods inventory by 12%, with an annual
savings of $240,000.
* Improved internal corporate relationship with
Merchandising division, through reliable delivery
performance as well as improved communications.
* Member of corporate Re-engineering and process
improvement team.
Segment Purchasing Manager
(May 1991 to Jan. 1993)
Langhorne, PA
Responsible for sourcing and developing high quality collectibles,
with an annual sales volume of 37 million dollars. Purchasing
experience include porcelain, pewter, crystal, cold cast, as well as decals
and packaging. Negotiated with overseas and domestics vendors to
obtain lowest possible cost while maintaining a positive vendor
relationship. Worked closely with Product Development Department to ensure
developmental milestones where met. Issued monthly capacity
and production reports to ensure timely delivery of products.
Maintained purchasing department reports. Implemented a weekly quality
report, which advised customer service group of potential delivery
delays. Collaborate with Quality Control to set and review acceptable
quality levels. Developed and source all packaging requirements on
domestically produced products. Liaison with other Lenox, Inc.
division (Lenox China and Crystal, Gorham, Dansk, and Kirk Stieff).
Achievements
* Improved vendor on time delivery from 60% to 85%, through
level loading production, capacity planning, and improved
communications.
* Reduced the average unit cost from $8.63 to $8.11 for an
annual savings of $312,000.
* Reduced packaging cost by 8%, for an annual savings of
$36,000.
Material Planning Analyst (March 1990
to May 1991)
Langhorne, PA
Responsible for reviewing current market forecasts, for three
international markets versus projected inventory levels and
placing purchase orders where necessary. Confirm and expedite
purchase order deliveries. Served as a team member on the
Inventory Reduction Task Force, which was responsible for
reducing inventory from 17 million to 12 million dollars.
Developed and implemented a SKU and Bill of Materials numbering
system, in conjunction with the implementation of a computerized
planning and order entry system.
Achievements
* Implemented a computerized material planning system (MRP) to
replace personal computer based system.
* Developed reorder points and lead times maximizing
customer service and minimizing inventory levels.
Corporate Material Planner
March 1989 to March 1990
THE FRANKLIN MINT, Franklin Center, PA
Managed worldwide inventory levels, using DRP, for eight
international markets to achieve timely fulfillment of promoted
products. Worked closely with the purchasing manager to ensure products
were developed and shipped on time. Member of the Franklin Mint
training program, which were responsible for training computer systems
(DRP, MRP, E-MAIL) to new employees.
Materials Supervisor
March 1986 to March 1989
VIZ TEST EQUIPMENT, Fort Washington, PA
Supervised distribution activities, as well as liaison with
outside assembly vendors to ensure timely deliveries of
component assemblies. Maintained an inventory control system of
approximately 7000 SKU's as well as the purchasing of all
packaging requirements. Responsible for the contracting of
common carrier truck services.
REFERENCES AVAILABLE ON REQUEST