Seeking for a full-time Industrial or Manufacturing position in the areas
of Lean manufacturing, Quality control, Six sigma and Facility planning.
Bradley University, Peoria IL
Dec 2012
Master of Science in Manufacturing Engineering (MS-MfE) - (GPA: 3.5/4.0)
(Emphasis in Lean, Six sigma and Quality control)
Nagarjuna University, Guntur, INDIA
May 2010
Bachelor of Engineering in Industrial and Production Engineering (BE-IPE) -
(GPA: 3.7/4.0)
. Extensive work experience in using AUTOCAD, Factory CAD, Pro-E,
MasterCAM.
. Skilled engineer with strong Lean and Six Sigma experience.
. Experience in Logistical Analysis software viz. Logware, LINGO, LINDO,
Win-QSB, POM-QM.
. Knowledge of Machining, Welding, Extrusion, Injection molding
operations, Sand Casting, 3D Printing, Coordinate Measuring Machine
(CMM), FARO CMM.
. Strong knowledge and experience in Quality control and Facility Layout
systems.
. Ability to work with team, comprehensive problem solving capability,
learning interests, work devotion and good communication skills.
.
Bradley University, Peoria IL
Graduate Research Assistant for Dr. Chen, Dept. Chair of IMET
May 2011 - Dec 2012
. Provided Research support for Dr. Chen
. Worked on the research project titled "Evaluating and Optimizing the
Injection Molding and Rapid Prototyping Process Parameters using
Taguchi Method."
Graduate Teaching Assistant for Dr. Chen, Dept. Chair of IMET
Aug 2011 - Aug 2012
. Taught Lean Manufacturing Systems
. Assisted a project team and act as mentor.
Graduate Teaching Assistant for Dr. Shareef Jan
2012 - May 2012
. Taught Metrology lab for undergraduate students
Kusalava International ltd, Vijayawada, India
May 2010 - Aug 2010
. Worked as Production Engineer Trainee
. Implemented 5s in the organization
. Recorded time study for an engine manufacturing in each work station
BHEL (Bharat Heavy Electricals limited), Hyderabad, INDIA
May 2009 - Aug 2009
A Govt. of India undertaking company, Engineering Intern
. Testing and maintenance of oil pumps
. Responsible for generating ideas to solve technical issues to meet
testing requirements
. Re-engineer the process and integrated quality control into the system
. Evaluating and Optimizing the Injection Molding and Rapid Prototyping
Process Parameters using Taguchi Method
. Injection molding and rapid prototyping machines are verified for low
cost products with respect to quantity and also for higher tensile
strength.
. Optimal parameter setting for injection molding and rapid prototyping
machines are identified by using Taguchi L9 Orthogonal Array.
. Hypothesis test is conducted to identify the best machine for higher
tensile strength.
. Cast Technologies, SW Washington St, Peoria, IL, USA
. Implemented Lean strategies in the flow of product on the
manufacturing floor.
. Conducted Time Studies to know the Process times for each process
on the shop floor.
. Recorded the cycle times for each process and mapped the Value Stream
Map (VSM) to identify the bottle necks.
. Had interaction with employees on the shop floor to know more about
the process and get the information about the problems occurring in
it.
. Constructed the Future VSM, Proposed Kaizen events, identified the
seven deadly wastes.
. Proposed a New Kanban System after conducting a deep study on the
current system.
. Eliminated non value added steps in the process so as to decrease
the lead time.
. Developed a pokayoke device to minimize defects.
. Conducted Cost Justification analysis for time, material and
implementation of project with a total Savings of $509,196/year
. Optimizing the Machine Vision System by using Six Sigma Taguchi methods
. Developed the project charter of things to do with times in the
project.
. Developed SIPOC to understand the whole process inputs and
outputs.
. Draw FISHBONE diagram to identify all possible potential causes for
the defect and develop FMEA for the top 5 causes.
. Identified four controllable factors and two non-controllable
factors.
. Found the optimum parameters by running the Taguchi L9
experimental design.
. Improved the Cp value from 1.2 to 5.0
. Developed an SPC chart to verify the results.
. Facility Planning and Layout of a Tool box Manufacturing Industry,
Implementing Lean Principles
. Estimated number of machines needed, plant area and manpower required
based on demand and Takttime.
. Developed Process chart, Operation chart, and Bill of Materials (BOM)
to identify the processes required, process times and quantity of the
parts needed.
. Developed Relationship chart and Dimensionless Block Diagram to
identify the adjacent departments.
. Used AUTOCAD and Factory CAD for 3D modeling of the facility with
machines, workers, aisles, conveyors, storage areas with racks.
. Design Software's: AUTOCAD, Factory CAD, Pro - E, Solid Works, Team
Center, MasterCAM
. Statistical Tools: Minitab, Statistical Analysis using MS Excel
. Logistical Analysis Software: Logware, LINGO, LINDO, Win - QSB, POM -
QM
. Office Tools: MS Word, MS Excel, MS PowerPoint, MS Access and Outlook
. Programming skills: C
. Engineering Statistical Analysis
. Process Engineering
. Engineering Cost Analysis
. Production Planning and Control
. Logistics & Supply Chain Systems
. Lean Manufacturing
. Six Sigma theory and methodology
. Manufacturing Quality Control
. Advanced Facilities Planning
.
. Awarded graduate assistantship by the Department of Industrial and
Manufacturing Engineering and Technology, Bradley University
. Active student member of American Society for Quality (ASQ)
. Performed the role of Event Coordinator in "Bradley Indian Night" as
part of Indian Students Association (ISA) in Bradley University,
Peoria, IL
Availability: Immediate
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