Manager Engineer

G-*, Nikhil Residency, Jayanagar, Kukatpally, Hyderabad, INDIA - 5000072

Mobile: +966-********* (K.S.A); +91-984******* (INDIA), Email:

****.**@*******.***

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I WOULD LIKE TO BECOME A PART OF A SUCCESSFUL ORGANIZATION WHERE MY

EXPERIENCE AND PROFESSIONAL POTENTIAL CAN ADD TO THE TEAM'S ACHIEVEMENTS

AND SUPPORT ITS SUCCESS.

Open to all offers about pre-commissioning, commissioning, start up, and

performance test, plant operations of Chemical, Petrochemical or Oil & Gas

industry in a position suitable for my skills.

Professional Profile

A Bachelor of Science Graduate with over 24 years of rich and diverse

experience.

Extensive operating Experience in Various Pharmaceuticals, Inorganic

Chemicals and Pesticide Plants in capacity of Production Manager for 11.5

years and 9 years as Production Supervisor

Also actively involved in many expansions and de-bottle necking projects in

the capacity of Production Manager to co-ordinate the project activities

and commission the projects.

3.5 years international experience in pre-commissioning & commissioning of

Pesticides (1Year), Petrochemical (NATPET- 2.5 Years) industry in the

capacity of commissioning engineer

Have Effective communication skills, strong analytical abilities,

Determination, adoptability to different environments and quick learning

capabilities.

Flexible, punctual and interest to face new challenges

Belief in teamwork both as a team leader and team player

Take pride in achieving best possible result.

Employment History: Total Experience 24 Years (India 20.5 Years,

Overseas 3.5 Years)

At present working with LURGI Commissioning team as Commissioning Engineer

(Contract Through

Al-Jomaiah & Petrobau Saudi Arabia Co. Ltd.) For National Petrochemical

Industrial Co. (NATPET),

PROPANE DE HYDROGENATION (PDH) Plant, 400 KTA capacity of Propylene

production. At Yanbu, Saudi Arabia since September - 2007,

Technology supplied by M/s UOP, Detail engineering by M/s Lurgi

Worked as a Coordinator in Agrichem (Jiyangsu) Limited in Liyang at CHINA

through M/S Sai Advantium Pharma Limited, Hyderabad -India (Project

Consultancy) From Jul2006 to Aug2007

Managed construction, pre-commissioning, commissioning & performance test

run in the role

of Licensor and advisor to client

Responsible for quality and correctness of construction, pre-commissioning

procedures, plant

operations and product quality & Yield

Commissioned the plant (Chlorpyrifos, Chloro Acetyl Chloride, Tri

ChloroAcetyl Chloride,

Sodium salt of Pyridinol products of 120T/Month) within the guaranteed

parameters and

Handed over the plant to client. Trained operators and supervisors for

standard operation of the plant

Duration Name of Company

Position

SEP. 2007 to till date National Petrochemical industrial Co. -KSA-

Commissioning Engineer

Apr 2006 to Sep 2007. Sai Advantium Parma Limited, Hyderabad, India-Deputy

Production Manager

May 2003 to Feb 2006. Siris Crop Sciences Limited, Hyderabad, India

Production Manager

July 2002 to Apr 2003. Prasad Drugs Limited, Hyderabad, India-

Production Manager

Nov 2001 to Jun 2002. Hyderabad Chemical Products & Supplies Ltd.

Plant Manager

Feb 1995 to Aug 2001. Siris India Limited. At Hyderabad-

Production Manager

Apr 1992 to Nov 1994. Datpro International at Hyderabad -

Assistant Production Manager

Nov 1989 to Apr 1992. Parsin Chemicals Limited at Hyderabad -

Production Supervisor

Jun 1987 to Nov 1989. SVS Chemicals (P) Limited at Hyderabad -

Production Supervisor

Jan 1986 to Jun 1987. Raghu Chemicals and Pharmaceuticals Pvt. Ltd., Hyd-

Production Supervisor

Present job responsibilities

(Pre commissioning, Commissioning activities in P D H Plant -NATPET)

Reporting to Commissioning Manager

Responsible for the site pre-commissioning and commissioning activities for

the specific/allotted area in respect of safety, quality, schedule and

cost.

Checking & punching mechanically completed systems, sub systems/package

units before start of pre-commissioning against check lists and P&IDs

Handle site modifications through proper Management of Change procedures

including on-site direct supervision of the change implementation.

Responsible to develop in detailed pre-commissioning and commissioning

procedures.

Supervision of calibration, Handling, loading of catalysts and chemicals

etc

Assure the piping activities such as flushing/blowing/blasting,

reinstatement of piping components and local instruments, leak test are

duly performed in accordance with the stated procedures, inertisation, in

conformity with the safety rules.

Assure activities relevant to machinery such as motor run-in, machinery run-

in are according to stated procedures.

Static equipment such as inspections, cleaning, and internal installation,

box-up & carried out according to procedures.

Organize and manage operation of assigned team by controlling their job and

implementation of Plant Safety procedure.

Checks safety conditions for maintenance team before issuing Work Permits,

Verify and check the condition of safety devices Job safety reviews and

toolbox meetings

Produce the certificates, duly signed by involved parties, and hand over to

the certification engineer.

Keep records of all performed activities in the logbook.

Part of the commissioning team to commission the plant, Worked in shifts to

monitor the plant operation, instruct client operating team and report to

commissioning manager of any observations and concerns

Attend to morning meeting with client to communicate day activities

Attend to evening rep up internal commissioning team meeting to report day

activities and next day's planning.

Prepare the system Documentation of

Punch list, Battery limit Blind list, Blind list Temporary, Lock list.

Test Registers: Piping, Instrumentation, Stationary and Rotary

Equipments, PSV.

Record Sheets: Equipment, Cleaning, Tightness, PSV, Inertisation, record

sheets.

Catalyst/Chemicals loading

Systems Handled in P D H Plant.

Steam Boilers capacity of 145 MT/HR *2 with 45-bar g Pressure

Feed Guard Beds, Feed Driers, Feed Drier Regeneration, Depropanizer

Column, Reactors, Fired Heaters, Reactor effluent driers, Reactor effluent

compressor, Continuous Catalyst Regeneration (CCR) Unit, SHP (The Huels

Selective Hydrogenation) Reactor, Deethanizer Stripper Column,

Deethanizer Rectifier, Propane Propylene Splitter, Heat pump compressor.

Sub systems/Package Units: Sulfur injection system (D.M.D.S), Caustic Soda

system, Chlorination system, Vent gas treating system, Neutralization

system,

H2S absorption system, Refrigeration unit. Nitrogen, Dedicated Nitrogen

system, Fuel gas and Process off gas system Utility stations (Plant air,

Instrument air, Nitrogen, Process Water, Steam)

Previous job Responsibilities

Job responsibilities as Production Manager

Reporting to General Manager

Daily Production report and batch history preparation

Making monthly & day-to-day planning & achieving the same

Ensure the product yields & Quality and meeting the set targets.

Daily raw materials inventory for loss prevention

Close monitoring on solvent recoveries to minimize the losses and cost

control.

Trouble shooting, planned/scheduled preventive maintenance to minimize

delays/ breakdowns

Manpower distribution and train them for best results. Group discussion

with subordinates, alert and encouraging them towards productivity

Optimum utilization of manpower and equipments

Safety meetings along with all departments - implementation of the best

suggestion for safety and productivity Co-ordination with all departments

Having exposure of making SOPs, Cleaning procedures, validation of process

& equipments

Monthly and yearly raw material consumption reports, raw material and

finished goods inventory reports preparation.

Finished goods packing and dispatch as per the schedule.

Effluent treatment of 150 KL per day

Independent charge of total plant- Raw material receiving to finished goods

packing.

Job responsibilities as Production supervisor

Reporting to Production Manager

Responsible for optimum utilization of Manpower, Equipments, Raw materials

and Utilities to deliver the targeted Production activities in time with

safety

Personal Profile

Education Bachelor of Science, 1985, Andhra

University, India.

Date of Birth 06th July 1964

Gender & Marital status Male, Married with two children.

Passport No, Exp. Date Z1753961, 7th September 2018.

IT skills MS office, excel, power point,

internet, etc.

Linguistic proficiency English, Hindi Telugu

Present Remuneration US$3000/Month, free accommodation,transport,

insurance,

12*2 weeks paid vacation

with all flight tickets.

Yours truly,

(Raja Kumar. M)

Contact this candidate