Kenneth F. Haydel

**** *. ****** ******

Murfreesboro, TN 37130

Phone: 615-***-****

abm7kg@r.postjobfree.com

QUALITY ENGINEER

Proficient and resourceful Sr. Quality Engineer, with a focus on Quality

Systems which contribute to continuous process improvements in a variety on

manufacturing processes, seeking professional challenges in the

manufacturing arena. Demonstrated success with multiple new product

launches in both automotive and commercial product arenas. Offer expert

skills in utilizing problem-solving methodologies and tools, including the

use of Six Sigma and Shainin Red X strategies.

AREAS OF EXPERTISE

. Developed and approved PPAP packages for over 15 vehicle launches for

Ford, General Motors, Nissan and Saturn

. Executive analytical approach to problem solving; utilize advanced

skills as certified Shainin Red X Journeyman

. Advanced Green Belt training program in Six Sigma and Toyota lean

manufacturing

. Supervision of 10 Quality department personnel at Schlegel and 15

Supplier Quality Engineers at Saturn

. Utilize MSA and Gage R & R methods and procedures for inspecting,

testing, and evaluating precision and accuracy of products and

production equipment

. Initiate open lines of communication; advise Purchasing, Engineering,

Quality and technical personnel of desirability and practicality of

products and services through Lean Six Sigma workshops

. Communicate effectively on all levels of organizational pyramid;

promote networking and collaboration

. Successfully handle customer complaints and quality issues; initiate

problem resolution activities and devise effective solutions in

support of First Time Quality goals; ensure follow-up

. Use of GD&T metric system to evaluate initial product quality and

continued product conformance

. Development of QS9000 quality assurance systems and standards to

achieve certification at Saturn and prepare and maintain articulate

and complete documentation and reports

CAREER PATH

ADVANCED QUALITY ENGINEER, Contract, Smyrna, TN 12/2005

-present

Major Functions: Contracted consultant work to help companies reach a

higher quality mentality with emphasis on increasing market share and

completing in a highly competitive global market.

. Quality Manager of tape products for converting and distribution.

2008-9

. Supervise 20 employees to inspect assemblies supplied to Nissan.

Tacle Seating 2008

. Develop assembly work cell layouts and establish quality assurance

plans. Summit Polymers 2007

. Assemble and lead teams responsible for the development of Quality

Plans, Control Plans, and Standard Operating Procedures to better

understand potential quality concerns in future programs.

. Completed Six Sigma Green Belt training. Square D 2005-6

SUPPLIER QUALITY ENGINEER, Saturn Corporation, Spring Hill, TN

01/1996 -12/2005

Major Functions: Provide support for sourcing, selection and development of

suppliers from cradle to grave for the launching of new vehicle platforms.

. Initiated production parts approval process for over 200 steel

stamping parts in support of multiple vehicle launch programs,

including gage R&R, Run @ Rates and Capability studies.

. Monitored supplier performance-based PPM, Downtime, Controlled

Shipping and PRRs.

. Utilized Supplier Performance Indicator database to determine

continuous improvement goals and activities.

. Established Weld Validation plans to ensured adherence to MVSS

requirements.

. Initiated Shainin Red X problem-solving projects to correct

reoccurring and costly quality issues, generating over $3M cost

savings in two years.

. Managed 15 onsite representatives from steel, polymer, and paint

suppliers, including Bethlehem Steel, Dow Plastics, G.E. Plastics,

BASF, and PPG paint.

. Trained suppliers in Quick Die Changes to achieve SMED (single minute

exchange of dies)

. Studied and incorporated Toyota Production Systems and Lean

manufacturing.

SALES ENGINEER, CKR Industries, Murfreesboro, TN 04/1993 -

12/1995

Major Functions: Collaborated with Purchasing, Engineering, Quality Control

and technical personnel regarding desirability and practicality of new

Nissan product and service offerings.

. Provided technical services to clients relevant to proper

installation and use of weather-strip products to achieve J.D. Powers

objectives, including wind noise and water leak reduction.

. Managed utilized Kaizen workshops and Design Value/Design Analysis

initiatives in for $50M Nissan account.

. Developed and implemented training program for operators at

Winchester facility, generating awareness of processes to correct

quality issues through generation of written quality alerts supported

by digital images and boundary sample display boards.

QUALITY ENGINEER, Schlegel, Inc., Maryville, TN 09/1990 -

04/1993

Major Functions: Assessed and handled customer complaints; relayed data

through O.E.M. site visits to plant personnel.

. Initiated problem resolution activities utilizing Ford 8D format;

prepared PPAP packages for Ford, G.M. and Chrysler in support of new

program launches.

. Established gage R&R programs to evaluate precision and accuracy of

production equipment, product testing and measurement, and analytical

equipment.

. Trained and managed 13 operators in use of Statistical Process

Control to achieve significant improvements in quality and

productivity.

. Evaluated plant quality performance; directed operators engaged in

measuring, testing product and tabulating SPC data concerning

materials, product and process quality

.

INDUSTRIAL ENGINEER, American Metal Products, Memphis, TN

12/1988 - 08/1990

Major Functions: Developed project planning for utilization of equipment,

materials and personnel to improve efficiency of stamping, welding and pipe

rolling operations.

. Introduced bar coding process for complete product line.

. Digitized entire facility layout, including equipment; electrical,

hydraulic and pneumatic utilities.

. Utilized Motion and Time studies to devise methods for improving

staff efficiency, reducing material waste, realigning job duties, and

reorganizing work station and equipment

EDUCATION and SPECIALIZED TRAINING

ENGINEERING MANAGEMENT 1990

Christian Brother University, Memphis, TN

Completed coursework towards a Master's Degree

BS INDUSTRIAL ENGINEERING 1988

Memphis State University, Memphis, TN

Shainin Red X Problem Solving - Journeyman

VOLUNTEER SERVICE

Katrina Volunteer Relief 2005

Provided services as Safety and Sanitation Coordinator in New Orleans, LA

Assisted in cleanup efforts with emphasis on safety issues and in the

collection of refrigerators,

Including logistical aspects of containment, removal of food items and

diffusion of freon.

Contact this candidate