Employment History
American Showa, Inc., Sunbury, Ohio
Quality Engineer, June 2008 to Present
Responsibilities include Supplier Quality Development related to 4-Wheel
shock absorber/strut manufacturing with Honda of America as a primary
customer. Interface extensively with Suppliers in the areas of product
development and non-conformance. Suppliers include steel coiled spring
and bar producers, powder metal and sintered parts makers, fasteners and
valve manufacturers.
Support the areas of Customer Quality Relations, Warranty and
investigations, internal/external FMEA training, and internal process and
inspection audits.
ArcelorMittal Marion (formerly Dofasco-Copperweld Inc., LTV-Copperweld
Tubular Products Group), Marion, Ohio
Senior Quality Engineer, January 2003 to June 2008
Responsible for the initiation of new product projects, and monitoring
tasks of a multi-disciplinary team through most phases of APQP. Direct
all activities, compile and review all documentation for PPAP submissions
(compliant to AIAG Standards) as a Certified ISO/TS16949 Tier 1/Tier 2
Steel Tubular Products Supplier.
Other responsibilities include the review of Customer Specific
Requirements and Material Specifications, supervision of Inspection and
NDT Personnel, Champion of the "Rapid Response Team" in leading all
nonconforming material dispositions, IMDS reporting and submissions,
monitoring Process FMEA and implementing actions, generating Control
Plans (Pre-Launch and Production) and Operator Instructions, overseeing
Gauge Calibration and Control (AIAG MSA), initiating Return Orders,
writing and reviewing Work Instructions applicable to Gauging and Product
Inspection, and participate regularly in employee training applicable to
measuring and testing.
Proficient in the use of CEBOS MQ1 Quality Management System Software,
Minitab Statistical Software, SAP (R3), AS400, and Outside View Business
Systems Software, as well as Microsoft Office.
Cooper Compression (formerly Cooper Energy Services), Houston, Texas
Senior Quality Engineer, March 2001 to October 2002
Organized and directed inspection methods and practices of Aftermarket
warehousing, machining, and assembly operations in the distribution of
OEM products to the oil and natural gas engine and compression equipment
industry. Overall support in the areas of receiving, stocking, and
shipment of components, as well as the evaluation and disposition of
customer returned product. Interfaced extensively with Customers and
Suppliers on product non-conformance and issuance of internal and
external corrective actions.
Accomplishments included the initiation and implementation of a
Nonconformance Reporting program, developing and tracking a gauge
calibration and recall system, as well as the achievement of Green Belt
status in support of Six Sigma practices.
LTV-Copperweld Tubular Products Group, Marion, Ohio
Quality Assurance Technician, September 1998 to March 2001
Responsibilities include the direction of plant PPAP activities and of
the submission process, participated in APQP, Control Plan development,
and FMEA. Oversaw the control of non-conforming material, process
inspection and dock auditing activities in manufacturing automotive steel
tubular products. Implemented facility calibration and control of all
measuring and testing equipment, capability studies and statistical
process control to comply with QS 9000 (AIAG) requirements, utilizing
licensed software such as GAGEpack, SQCpack, and setup and testing of
WinSPC.
Certified as NDT Level I in the discipline of Electromagnetic testing
(Eddy Current) and QS 9000 Internal Auditor. Established written
operating procedures applicable to Nondestructive testing equipment
calibration and verification, dimensional inspection and testing methods,
and equipment calibration instructions, as well as providing employee
training.
IB-Tech, Incorporated, Bucyrus, Ohio
Assistant Manager - Quality Control, March 1998 to September 1998
Assisted in the startup of the assembly operations of mechanical power
seat frames as a supplier to Honda of North America. Participated in an
extensive training program provided by parent company, Imasen Electric
Corporation, in the elements of automotive electrical components,
fabrication, and assembly operations. Appointed to Honda's "Guest
Engineer" program and primary consultant in troubleshooting automotive
seat installation problems during the launch of the 1999 Acura TL model
production at the Marysville, Ohio facility.
Marion Power Shovel Company (Bucyrus International, Inc.), Marion, Ohio
Quality Control Supervisor, August 1995 to January 1998
Responsible for overseeing all inspection operations in the areas of
receiving, burning, welding, heat treating, machining operations,
assembly, and gauge calibration control. Trained and certified as a
member of the Internal Audit Team in the preparation of obtaining and the
continuance of ISO 9001 Certification.
Metallurgical Laboratory Technician, November 1992 to August 1995
Metallographic analysis and mechanical testing of materials in support of
heat treating and field failure analysis. Review of Supplier material
test reports (i.e. steel forgings, castings, plate, and pipe) for
compliance to Marion and ASTM specification requirements. Responsible
for service, calibration, and control of portable Brinell hardness
testers and measuring microscopes, organizing outside agencies for the
calibration of test equipment.
McDonnell Douglas - Douglas Aircraft Company, Columbus, Ohio
Quality Engineer - Metallurgical Process Control, May 1989 to November 1992
Accomplishments include the establishment of the Quality Assurance
Process Control Laboratory's metallurgical function by activating testing
equipment, implementing laboratory work instructions, and ensuring
procedural compliance pertaining to thermal processing equipment
surveillance, control testing, and certification. Other duties included
various tests of incoming raw materials and fastening hardware,
qualification of drivmatic riveting equipment, and providing technical
support to areas of fabrication, machine shop, and assembly operations of
aircraft components.
BMY / Wheeled Vehicle Division - Harsco Corporation, Marysville, Ohio
Quality Assurance Metallographer, February 1987 to May 1989
Performed basic Metallography, routine product reliability testing of
incoming material components, and process control testing in accordance
with Military, Federal, ASTM, SAE, and GM specifications for the assembly
of Military trucks.
Rockwell International, NAAO, Columbus, Ohio
Quality Assurance Technical Analyst, May 1983 to February 1987
Acceptance testing of incoming raw materials, fasteners, and fastening
systems. Conducted investigations of fastener related problems,
primarily blind riveting. Prepared technical reports highlighting
laboratory evaluations, and recommendations to support Product
Inspection.
Education
Franklin University - Columbus, Ohio
Attended classes in pursuit of a Bachelor's degree in the Social
Sciences.
Terra Technical College - Fremont, Ohio
Completed one year in the Marketing Technology.
Bettsville High School - Bettsville, Ohio
College Preparatory curriculum - graduated with honors.