Roy M. Metzger, BSEE, ASEME

(BS Electrical Engineering & AS Electro Mechanical Engineering)

**** ***** **** **

Greenup, KY 41144

Home Phone: 606-***-****

Technical Skills:

Instrumentation and control loop and system design

Project Management

Employee Management Experience

Programming Allen Bradley PLCs including the PLC 5, SLC 500 and

ControlLogix.

Experience designing screens using various vendor operator interfaces.

Power system design & troubleshooting up to 4160 Volt (including

switchgear)

Expertise with VFDs (Variable Frequency Drives up to 1200 HP and 4160

Volts)

Technical Writing

Auto Cad

Solid Edge 3D experience

Machine Troubleshooting

Union Environment Experience

Technical Training of Employees

Licensed Master Electrician

11/07 to Present:

Sr. Electrical Engineer and Instrumentation Manager.

Manage projects, contractors and union employees to complete projects.

Train Technicians on instrumentation, PLC Programming and Electrical

Troubleshooting.

Direct day to day activities with planning and procuring parts required for

projects.

Design Controls, Instrumentation and Motor Systems.

Allen Bradley PLCs including the ControlLogix, SLC and PLC 5 families

1/07 to 11/07

Sr. Electrical Engineer

Rockwell/Allen Bradley Government Contracts Division

Contracted through an Engineering Service Company to Rockwell.

Navy projects included the ballast system for the USS Iwo-Jima and jet

elevators for various ships. The department of the Army projects included

decontamination projects for various heavy equipment returning from the

Middle East. Air Force projects included rocket defense systems. Other

government projects included water treatment, nuclear waste containment

monitoring. While not working on PLC projects, I worked in a laboratory

environment to develop a VFD for the Department of the Navy. We were

successful at meeting the Navy's EMI requirements which no other VFD

manufacturer was able to do. Software use: RSLogix 5000, 500 and 5. All

Equipment and Software was Rockwell and Allen Bradley.

6/1/06 to 1/07

Sr. Electrical and Control Systems Engineer

Placed with Jacobs Engineering Battle Creek Location through CSI to Perform

Controls and Electrical Engineering and Project Management for Kellogg

Corporation. Performed projects for Kellogg various cereal, Poptarts,

breakfast bars, and snack food plants. PLCs used included PLC-5, SLC 500

and ControlLogix.

6/05 to 3/24/06

Diamond Systems

Electrical/Electronic Engineer

Position Responsibilities: Corrected Problems with electronic

instrumentation sensors that were causing about $300,000 of warranty item

returns per quarter.

Redesigned electronic circuits and electrical circuits on high speed egg

processing and packaging equipment.

Redesigned a Packing system that previously utilized DC motors and

redesigned the system to operate with AC motors and VFD Controls. Reduced

build cost of this device by about $1,000 which directly increased profit

per unit sold. Supported the Allen Bradley PLCs and PLC Direct PLCs.

1/04 to 6/05 Red Gold

Control Systems Engineer (Also the Electrical Engineer for Power

Distribution)

Final Product: Tomato Paste, Salsa, Diced Tomato, Vegetable Juice and

Spaghetti Sauce. Co-pack for Kraft, Walmarts, Kroger's, Save-A-Lot and

numerous other store brands.

During my time with this company, I was directly responsible for moving

from Glass received in boxes to receiving glass in bulk. This allowed for

increasing the speed of filling equipment and labeling equipment on all. I

advanced the Walmart and other store brands without harming quality. Safety

was increased in numerous areas by using Engineering methods.

All Allen Bradley software packages were used. RSLogix 5000, 500 and 5.

RS View 32 and Linx Professional

ABB and Allen Bradley VFD (variable frequency drives)

I performed all Electrical Engineering and Controls Design including the

code and manage electrical contractors during installation of projects.

11/02-11/03 Diehl, Inc

Sr. Food Process Engineer (Corporate Engineer over 3 Plants)

Managed Projects Mechanical, Ammonia Refrigeration, Electrical and

Controls.

Fixed many process problems including, retorts, process air, product

delivery, product mixing.

Redesigned the control system and authored the code to allow for more

efficient use of a reverse osmosis system. Redesigned dryer controls.

Designed control loops and authored the PLC code to control them.

HMI, OI screen design

Complete design of a new mix center and authored all of the PLC code.

PLCs used during this employment ControlLogix, PLC 5 and SLC 500.

Including the RSLOGIX softwares 5000, 500 and 5

Panelmate, Panelview and Eztouch

RSVIEW 32

Various models of VFDs

Trained Electricians and Mechanics

9/01-11/02 Owned a small business, Metzger Electrical and Control

Systems.

During the time, I operated my business; I designed control loops, authored

PLC Code using Allen Bradley RSLogix 5, 500 and 5000.

Designed Human Machine Interfaces and Operator interfaces.

Operated a small group that installed electrical wiring in new homes and

industry.

5/99-9/01 Lafarge

Instrumentation and Electrical Supervisor/Electrical Engineer

Electrical and Instrumentation Planner, Radiation Safety Officer and Power

Champion. Cement Manufacturer (Please don't confuse this with your local

concrete provider) My duties include supervising Electrical/Instrument

Technicians, planning

designing and ordering of new instrumentation and electrical equipment. As

the

Power Champion at this facility reduced power cost by 16%.

Provided leadership in Radiation Safety (Nuclear Gauges, and Analysis

Equipment

including X-Ray Machines) and responded to all requirements of the

Department of

Energy and Nuclear Regulatory Commission. Assure that automated systems

function

as designed, redesigned (systems that were in use before I was hired) ems.

Managed

2/99-5/99 Self Employed (Richmond Virginia)

Performed Contract Engineering until I joined Lafarge.

7/97-2/99 Nabisco Richmond Bakery Control Systems Engineer

Devise calibration methods document and train Maintenance Dept. Personnel

in calibration and repair methods. Assist maintenance in trouble shooting

and repairing control problems. Wrote code for the Allen-Bradley PLCs.

Support the Foxboro AI 51 series

system. Equipment consists of servos, frequency drives, conveyor systems,

packaging systems, process mixing and controls systems. Work with

engineering projects including startups and commissioning of new equipment.

Supervised Electricians and Mechanics while they performed capital

projects.

Reason for Leaving: Downsized before Nabisco was sold to Kraft.

7/89-7/97 Lockheed Martin Utility Services

Martin Marietta Utility Services

Martin Marietta Energy Systems

Piketon, Ohio

Type of Facility: Chemical and Nuclear

Security Clearance: Top Secret Nuclear

First Line Manager Instrumentation and Control with Electrical

Certification

Manage bargaining unit personnel and resources to maintain instrumentation

and

control production equipment, buildings, and facilities. Ensure preventive,

predicative and corrective instrumentation and control maintenance is

accomplished in an effective and efficient manner. Provide troubleshooting

expertise in conjunction with Operations and Engineering. Work with

Operations,

Engineering and Work Control to initiate, screen, evaluate, prioritize and

plan

Instrumentation and Control maintenance activities. Responsible for

overseeing

department safety and Quality Assurance/Quality control activities within

the

group. Member of several Redesign Boards and held many SME (Subject Matter

Expert) areas.

Responsible for approximately 60 acres of the process area. Areas of

responsibility:

process control instrumentation (included hydraulic, pneumatic and

electronic

controls process analytical instrumentation (potable and wastewater) and

electrical/mechanical maintenance. Developed step by step work

instructions

and procedures that conform to control authorities (DOE and the NRC)

requirements. This position is the same as Project Manager or Engineer at

many companies with the exception that I had a crew of degreed technicians.

Education:

BS Electrical Engineering Concentration Control Systems Engineering

AS Electro Mechanical Engineering Shawnee State University, Portsmouth,

Ohio

Allen Bradley/Rockwell Programming and Maintenance courses Nabisco, Diehl,

Red Gold

Foxboro IA 51 Series courses

ICS Major Computer Science

Lockheed Martin Courses: Nuclear Materials Processing Certified For

Instrumentation and Control by Department of Energy and NRC (Nuclear

Regulatory Commission)

7 Habits of Highly Effective People

Strategic Communication Skills

Electronic and Computer Systems Qualification School and certification

Instrumentation and Control Qualification School and certification

Various other technical courses including Nuclear Physics and Chemistry

Radiation Safety Officer located at Ohmart Cincinnati, Ohio

High Voltage Switch Gear located in Dallas Texas

Honorably Discharged US Army Veteran

Military Intelligence/Electronic Warfare

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