Dedrick Geral Davison
Sr. Industrial Engineer experienced in Lean/TPS, Product Launch, 531 Diana Drive
and Continuous & Throughput Improvement. Converse, TX 78109
Cell: 318-***-****
Home:210-***-****
dedrickdavison@yaho
o.com
Summary Of Qualifications
Energetic, Professional Creative Problem Solver Strong Continuous Improvement
Communicator Background
Cost, Monitor, Saver, & Excellent Trainer & Mentor Assembly Line Manufacturing
Streamliner (all levels) Experience
Classic and Time-Motion Study Experienced Change Agent Cellular Manufacturing
Expert Experience
Skilled Scheduler & Accustomed to Union & Experienced Supervisor (Up to
Performance Manager Nonunion Shops 32)
Education
Masters of Business Administration, Ellis College of Business -New York Institute of
Technology, Online; 2009
Lean Sigma, Villanova University & University Alliance, Online; 2005
Six Sigma Green Belt, Villanova University & University Alliance, Online; 2004
Bachelor of Science - Industrial Engineering, Louisiana State University, Baton Rouge,
LA; 2000
Professional Experience
6/09 (Present) Sr. Industrial Boeing San Antonio, TX
Engineer (IE)
Responsible for developing, reviewing, analyzing and maintaining cost, schedule
and performance/work measurements and variance analyses. Define and communicate cost
and/or schedule trends and quantify cost and/or schedule risks. Advise and recommend
integrated scheduling best practices, processes, techniques and tools to management.
Additionally responsible for developing & applying models, data bases & spreadsheets
to analyze data, & provide summary analysis & metrics. Research, design, develop,
improve and implement processes to enhance schedule performance, lower cost, and
improve quality, through the application of Lean and other Industrial Engineering
concepts. Construct optimal process designs & efficient utilization of resources
(e.g., facilities, personnel, materials, equipment) in the creation & validation of
products. Analyze & design value stream, including capability, capacity, throughput,
work flow & logistics. (e.g., critical path, lead-time, transportation, factory
layout).
Accomplishments/Activities:
Contributor in C17 Value Stream Exercise which reduced cycle time by more than 5
days.
Currently developing and/or documenting standardized sequences throughout the shop.
Created a status tracking method that better helps the supervisor manage his/her
area.
7/07 to 6/09 Production Supervisor General Motors Shreveport, LA
Responsible for supporting, managing, & motivating teams as large as 32 employees,
both assembly & maintenance employees, to attain daily operations & production goals:
SPQRCE - Safety, People, Quality, Responsiveness, Cost, & Environment. Scheduling &
training personnel & efficiently utilizing available manpower. Monitor, root cause,
and resolve all defects and scrap from area. Monitor/Maintain consumable budget.
(i.e. gloves, sleeves) Manage & Balance inventory as necessary. Prepare necessary
reports & act as a management liaison to hourly employees in the shop. Worked this
position concurrent with previous position.
Accomplishments:
Gained a positive and strong leadership reputation with area employees even through
layoffs & plant closing announcement.
Exceeded productivity goal by seven jobs in an area that hadn't achieved its goal in
more than six months.
Supervised both moving line and cellular operations. (between 15 - 32 employees per
area)
Key contributor in production quality and problem solving process.
Progressively improved area productivity in short periods of time.
11/01 to 6/09 Sr. IE (Bodyshop) General Motors Shreveport, LA
Responsible for leading all continuous/productivity improvement activities, coach,
train, drive department lean initiatives, maintaining & developing standardized work
instructions, man-machine charts, department layouts (2D & 3D), & material routings,
eliminating ergonomic stressors, determining & coordinating manpower changes. Conduct
lean area audits and issue correction countermeasures. Additionally responsible for
performing in-depth analytical studies regarding equipment capability, uptime &
downtime, over-speed, & throughput. New Product Launch - Develop standardized work in
design stages, calculate manpower requirements, efficiently design machine cells,
minimize designed waste, & validate new processes.
Accomplishments:
Challenged and assisted tooling engineers & contractors to redesign standard work
cells in order to improve efficiency.
Received a "Spontaneous Recognition Award" for work with contractors in regards to
work cell data implementation.
Implemented timely solutions in complex and immediate situations. (ie constant model
mix changes)
Assisted in the classroom instruction & implementation of the GM-Global Manufacturing
System.
Implemented a floor-pan reinforcement consolidate kit which in turn eliminated 7.5'
walk.
Successfully re-engineered the Bodyshop more than six times due to model demand
shift.
Led Productivity Teams yielding more than $12 million in savings over the last 4
years.
Implemented "Rover Teams" - reduced authorized headcount by 6 operators per shift.
Successfully launched the Hummer H3 SUV, H3T, & Midsize Truck.
Key Contributor in the Lean Launch of the Midsize Pickup truck.
Combined two assembly lines - saved more than $1.2 million.
Responsible for continuously coaching team leaders in GMS.
Designed a highly efficient linear "Sub-Assembly" Farm.
Implemented easily repositioned cellular work cells.
Recently designated as a high potential candidate.
Led Layered audits throughout my area.
2/01 to 11/01 IE (Mixing) Cooper Tire & Rubber Texarkana, AR
Responsible for developing & maintaining work standards & performance ratings,
standardizing mixing operations, & promoting proper workplace organization.
Additional responsible for supporting & leading Kaizen teams in area.
Accomplishments:
Discovered a rating calculation error worth more than 10 cent per batch.
Participated in numerous Kaizen and 5S projects.
12/99 to 1/00 IE (Safety Guide Corp Monroe, LA
Internship)
Brief learning opportunity where I was responsible for developing, maintaining, and
updating fire escape diagrams, lockout placards, and other safety documentation.
5/99 to 8/99 IE (Internship) General Motors Pontiac, MI
Learning opportunity where I was responsible for supervising, scheduling and training
hourly assembly personnel, achieving production and quality goals, maintaining
production, efficiently utilizing available labor, and ensuring safety. Also learned
to develop and maintain work standards.
Accomplishments:
Completed a 5s project on the tire build shop.
Designed numerous CreForm racks.
Participated in ISO 9002 Audit.
1/95 to 1/03 E-4 Corporal USMC Reserves Baton Rouge, LA
Weapons Company 323, MOS:0351, Received Honorable Discharge
Computer Software Proficiencies
Lotus Notes, MS Outlook, Word, Excel, Access, Visio, Project, AutoCAD,
various Standardized Work & Simulation Software.
Job Related Training
Lean 101/201, Accelerated Improvement Workshop Leadership, Ethics, FOD
Control, Property Management Fundamentals, Trade Secrets and Proprietary
Information, Shop Floor Ergonomics, Office Ergonomics, Acceptance of
Business Courtesies, Procurement Integrity, Truth in Negotiations, Hazard
Communication and Personal Protective Equipment, Information Security, ISO
9000, ISO 14001, Privacy Directions Awareness, 5S, Lockout/Tagout, Labor
Charging Awareness, Visual Management, Standardized Work, Waste
Elimination, Short Lead Time...
Core Competencies
Lean Manufacturing, Continuous Improvement, Workplace Organization,
Ergonomics, First Line & Maintenance Supervision, Waste Elimination, Line
Balancing, Layouts, Safety, Classic Time Study, Unions, Standardization,
Planning/Scheduling, Man-Machine Setups, Performance Measurement, New
Product Launch, Kaizen, 5S/6S, Visual Management, Process Flow Design,
Pull/AndOn Systems, Kanban, Poka Yoke & Error Proofing, 5-why, Operator
Utilization, Cost Analysis, Shop Re-Engineering, Management, Lean
Implementation, Earned Value Management, Status Reporting...
Organizations/Activities
A World In Motion, 2006-2007; NSBE, 1994 - 2000; Institute of Industrial
Engineers, 1998 - 2000; LSU Minority Engineering Program Mentor, 1998 -
2000
References Available Upon Request.