C URR ICULU M V ITAE

RAJKUMAR JAVVAJ I.

ajkumar.cswip

r abi49i@r.postjobfree.com

Skype N ame: rajkumar.wi

QA/QC I NSPECTOR(Welding & N D T)

+91-929*******

CSWIP3.1 CERT I F I E D WELD I NG I NSPECTOR

O BJECT I V E:

I am seeking a challenging job where my knowledge can be shared & enriched. I would

like to have an opportunity effectively for the growth of organization.

P ROF I L E AT G LANCE:

Thorough knowledge in all QA / QC activities of Process Piping Construction, Storage

Tanks, Station Piping, Piping Components.

Preparation and implementation of Weld & NDT Summary.

Prepared, reviewed and verified Number of Test Packs for piping according hydro test

limit.

Relevant experience and Knowledge in Insulation and Fire Proofing.

Prepared, reviewed and verified number of DOSSIERS for Pipe Lines and carried out

Joint Inspection along with ASME Authorized Inspector, Third Party inspectors, client

inspector.

Conversant with in ASME SEC II Part A,B and C, ASME SEC V,ASME SEC VIII DIV I,

ASME SEC IX, ASME B31.1, B31.3, B31.8, API 650, API 1104, API 5L.

Preparation and implementation of Project quality plan (PQP) and Inspection Test

Plan(ITP).

Preparation, review & witnessing of Welder Performance Qualification as per ASME

SEC IX, Issuing the welders cards and maintaining welders records .

Reviewing and Verifying the WPS and PQR

Preparation and review of Weld Map, Hydro test procedure, Tube Expansion

Procedure, PWHT procedure, Hardness Procedure, PMI procedure, Rust Preservation

procedure

Preparation, review & witnessing of PWHT and PWHT Charts

Controlling all activities for ASME coded jobs as per The Company's QC Manual.

Reviewing and verifying of all NDT reports such as RT, UT, MT,PT,VT reports.

Logging of Non conformities reports and controlling it with the proper Corrective /

preventive actions to rectify it.

Implementation of non conformance, corrective action, and preventive action

management processes.

E D UCAT IO NAL QUAL I F ICAT ION :

Bachelor of Technology in Mechanical Engineering from Jawaharlal Nehru

Technological University, Hyderabad. Year of pass: 2007

Intermediate(Mathematics, Physics, Chemistry) from Board of Intermediate

Education, Andhrapradesh in 2003

SSC(10th) from Board of Secondary School Education, Andhrapradesh in 2001

T EC H N ICAL QUAL I F ICAT ION:

Certified CSWIP 3.1-Welding I nspector from TW I

C ertification L td, (UK) . w ith

Certificate no.: 88856

Date of issue: 30 July 2014

Date of expiry: 26 June 2019

ASNT-NDT Level II Certification in

Radiographic Testing

Ult rasonic Testing

M agnetic Pa rticle Testing

L iquid Penetrant Testing

Visual Testing

WORK EXPER I E NCE:

EMPLOYER- 3(Last Employer):

D ate : 05-05-2011 to 23-08-2014

Position : QC I nspector (Welding & N D T)

Organization: ACE I NSPECT ION SERV ICES, H yderabad.

P rojects / Clients Worked:

1. Bright I nfotech Engineering Services, H yderabad. F rom June-2011 to

D ecember-2011.

Duties & Responsibilities:

Responsible for setting up, implementing and overseeing QA/QC documentation.

Ensuring and coordinating with sub contractors for proper implementation of quality

and safe construction practices.

Perform Dimensional inspection as per approved drawings, prior to client approval.

Perform NDT for castings as per QAP, prior to client approval

Maintaining records of all incoming materials, and issued materials.

Recording relative material identification.

Review of Engineering Drawings.

Carrying out spectra analysis for chemical compositions.

2. Bhagya Nagar Gas L imited (City Gas Distr ibution Pipe Line P roject),

H yderabad. F rom Janua ry-2012 to Ma rch-2013

Duties & Responsibilities:

Inspecting the incoming materials for damages, dimensions & ensure that MTC is

available according to the requirements. Ensure satisfactory identification of materials,

proper protection of piping. Verify proper size and schedule of pipe.

Review and evaluate drawings on plane, isometric for monitoring the piping

fabrication and erection.

All quality control activities associated with the main contractors as follows:

documentation of WPS / PQR, all kind of engineering documentations and drawings,

fabrication, welding, NDT.

Review of all documents (WPS, PQR,ITP) standard procedures and QIP and all the

applicable codes before start of the work. Review NDE procedure and their acceptance &

rejection criteria

Visual inspection before, during and after welding.

Performing inspection of fit up and dimensional as per isometric and checking with

test packages, punch clearing, witness and inspection of Hydro testing.

Inspection of all welding consumables and filler materials, its storage and handling

as per specification.

Monitoring,calibration of the welding equipment and holding ovens.

Reviewing of test calibration certifications.

Prepare NDT request report for welding joints.

Maintaining all quality related records,NDE reports etc.

Hydro testing inspection of all pressure parts as per approved procedure.

Identifying quality problems, promptly reporting and documenting all the instances of

Non conformance and stopping further processing of work till its rectification.

Maintain the daily welding and fit up record.

Confirm repairs, re testing and re inspection in accordance with specifications.

Quality check up and preparation of work completion reports as on client acceptance.

Co ordinate with QC inspection team.

3. Vinayaka Structu ral Construction & Engineering Services, H yderabad.

F rom April-2013 to 23-08-2014

Duties & Responsibilities:

Ensuring that incoming, in process and final inspection and testing is performed

according to the project specifications and requirements.

Conducting inspections at various stages in accordance with the Inspection and Test

Plan.

Follow and maintain Company standards of Quality in accordance with Company

Quality System requirements.

Prepare, review and verify various Quality Procedures and Inspection Test Plans as

per job Maintain standards of safety and comply with Company s Health Safety and

Environment

Quality Management System requirements.

Conducting joint inspection along with client representive.

Performed job site inspection of static equipment & structural steel (Inspection of

Column alignment and internal inspection of trays, demisters, Distributors, Exchangers,

Stack, Heaters, alignment and internal inspection and Fin fan coolers).

Responsible for quality inspection for fabrication and erection of various structures

and supports for equipments.

Preparing weld mapping of isometric drawing and dimensions and material check of

completed spools.

Review Radiography films for welds and witness UT, MT & PT as per job Requirement.

Carryout welder surveillance on daily basis.

Ensure all welding consumables used are in good condition and according to WPS.

Carry out WPS and PQR according to project national and international acceptance

code acceptance.

Witnessing welder qualification test and qualifying welder for different base metals

thickness and diameter ranges according to project acceptance and code requirements.

EMPLOYER- 2:

Date : 14-04-2009 to 27-04-2011

Position : QC I nspector

Organization: Ambica Engineering Works, Alwal, H yderabad.

Duties & Responsibilities:

Prepare the documents for the QC activities and Test Packages. Updating all QC

activities and prepare the Test packages status and Progress reports.

Checking and preparing As Built revision drawing of isometric drawings and P & ID'S

Monitoring the step by step fabrication work in progress at the workshop and

assembly of the industrial valves along with its auxiliaries as per design, codes and standard.

Prepare QA/QC documents, site quality plans, inspection & test plan, work

procedures etc.

Identify to the site quality control coordination any related concerns or deviation.

Quality check on the material and installation as per the Quality specs/manual and

client quality standards and requirements.

Review Radiography films for welds and witness UT, MT & PT as per job Requirement.

Conducting Fit up, Flush Grinding, Reinforcement Pad inspection and Field Valve

Testing.

Submit inspection punch list in order to close some categories that will affect the

holding over of dossier prior to start commission.

Inspection processing system Packages by walkthrough and to prepare the Punch list.

Line checking and clearing the punch items before the pressure test on completed

pipelines.

Visual inspection of material storage and handling.

Inspects and tests welded joints of work in progress and of completed units for visible

defects, joint strength, weld penetration, and conformance with layout, blueprint, and work

order specifications.

Examines joint to detect flaws, such as cracks, cold weld, spatter, and undercuts,

using flashlight and magnifying glass.

Interpretation of the Plans and Specifications.

Verification of Welder and Qualification.

Verification of Written Welding Procedures.

Production Welding Checks.

Keeping Records and Reporting.

EMPLOYER- 1:

Date : 13-03-2008 to 05-04-2009

Position : D ES IGN ENG I N EER

O rganization: I N FOT EC H EN TERPR ISES L I M I T E D, Gachibowli,

H yderabad.

P roject : CONT I N E NTAL DATA GRAP H ICS (BOE I NG-I PC

I L L USTRAT IONS)

Duties & Responsibilities:

Studying the inputs from the given source data ( the Engineering, Illustrated

Parts Lists, Component Maintenance Manuals etc. of aero model assemblies) to know the

requirements

Frequently interacting with USA clients for getting any inputs or source designs.

For this we use MS office, Internet, Basic computer soft wares and other internal networks

Preparing the Technical Illustrations by using AutoCAD and Raster Design in

accordance with the International or Client specific standards

Worked for the aero models B747, H747, W777, V767, E737 etc. under the

Technical Publications Department, Engineering Vertical.

CO MP U TER PROF IC I E NCY:

Windows Operating Systems

Ms Office

Certification in Auto CAD

Certification in PRO/ENGINEER

Certification in CATIA

Certification in ANSYS FEA

PASSPORT DETA I LS:

Passport No. : G7255869

Date of Issue : 28/01/2008

Date of Expiry : 27/01/2018

P ERSONAL PROF I L E:

Date of Birth : 2nd April, 1986.

Nationality : Indian.

Marital Status : Unmarried.

Languages Known : English, Hindi and Telugu.

Permanent Address : H.No.5-1-98, Kurmawada(Street), Mallial(Village & Mandal),

Karimnagar(District), Telangana(state), India-505452 .

Contact No. : +91-929*******;

D EC LARAT IO N:

I hereby declare that all the above furnished details are true and correct to the best of

my knowledge, belief and information.

Yours Sincerely,

RAJKU MAR JAVVAJ I.

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