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Design Engineer

Location:
Mason, OH
Salary:
90000.00
Posted:
January 15, 2015

Contact this candidate

Resume:

Boris Mikhaylenko

****, **** *****

Mason, OH ***40

Tel : 513-***-**** (H)

513-***-**** (C)

Email: abhwha@r.postjobfree.com

Summary

Self-motivated and self-disciplined Control Systems Design Engineer with extensive

experience in research and product design from the concept to implementation.

USA citizen from August 2002.

Private Pilot license.

Interests

Intelligent Real Time Control Systems with embedded controllers, Multi-channel data

acquisition, Digital Signal Processing (DSP), Mixed signal (analog and digital) hardware

with high performance, programming logic devices, Smart transducers distributed

systems, High speed (10Gb; 4Gb; 1Gb ) network communication, Adaptive automation

and Monitoring systems. Fault-Tolerant computers.

Skills

Systems design from the ground to production projects lead. Critical missions industrial

and aerospace applications for -55C to + 85C ambient temperature fault tolerant

electronics for harsh nuclear environment. Up to 10Gb network communication,

compact network storage using solid state drives. Multi-core (up to 12) CPU single board

computers.

Experience in developing state-of-the-art, highly usable, distributed, enterprise-level

systems operating over IP networks and consisting of enterprise software as well as

embedded systems and devices

Design Tools PADs;Altera CAD, Altium 10, OrCAD,Expedition7.9;

Operating Systems Windows 7/ XP/2000/NT; Windows CE, Linux, DOS

Languages C, Visual Basic, Assembly (Intel 80x86)

Microprocessors Geode; Celeron M; Pentium M; Core 2 Duo; Motorola PowerPC;

i7, SHARC family DSP Processors

Microcontrollers 80x51, Motorola MPC555; ARM9, ARM7.

Industrial PC, High-speed Network Communication

High-speed PCI; PCIX; PCIE digital hardware; FPGAs; PLDs.

Experience

In USA:

Sr. Design Engineer June 2012-

Enerdel, Inc. December 2014

Major Projects:

1. Battery Management System. Sr. Design Engineer.

Lithium-Ion high power battery up to 1200VDC @ 350A management system with 2.5 –

4.5VDC cells monitoring and balancing using Linear LTC6803 and Freescale MPC5602 with

CAN 500K/s interface. Host embedded Freescale MPC5607 conducting battery pack

contactors, SOC/SOH calculating, load and charge management. Battery multipack

configuration support.

Grid Energy Storage 1-3MW applications were developed. In Production

Sr. Design Engineer October 2008-

Curtiss-Wright Control. January 2012

Major Projects:

1. Compact Network Storage. Sr. Design Engineer.

Intel Core 2 Duo and based high level network controller for fan less avionics application -55C

- +85C ambient temperature. CPU running 1.0-1.8GHz with 965chipset 2GB DDR2 SDRAM.

4 COM ports, 4 USB ports, video output, four 1000 base T Ethernet ports, two 1553 ports, 2

CAN ports. 4GB flashcard is using for OS booting and additional 4GB flash card is for data

collecting. Linux is operating system. It’s good experience in running high level CPU with

conducting heat flow up to 85C ambient temperature. In Production

2. 6U 512GB Blade Card Sr. Design Engineer.

Intel i7 CPU running 1.0-1.8GHz with 2GB DDR3 SDRAM. 512GB Solid State Drive with 4

SATA interfaces connecting directly to the chip set. 1000 base T Ethernet port input and 4Gb

fiber port input. Very high performance data transfer rate. -45C to +85c ambient temperature.

Engineering Prototype testing

3. Mil-Std power supply. Sr. Design Engineer.

DC/DC 100W airborne power supply for Compact Network Storage. 18-36VDC input voltage

and +12VDC@4A and +5VDC@10A outputs. 1500V input isolation. Including Nuclear Event

Detector and 5sec. Hold-up device. -45C to +85c ambient temperature. In Production

Sr. Design Engineer July 2001-

Advantech Automation Corp. October 2008

Major Projects:

1. Universal Network Controller UNO-2770. Sr. System Design Engineer.

Pentium M based high level network controller for fan less automotive application -40C - +85C

ambient temperature. Pentium M CPU running 1.0-1.8GHz with 915chipset 2GB DDR2

SDRAM. 4 COM ports, 4 USB ports, LPT port, DVI-I video output, stereo audio output, 2

10/100 Ethernet ports, 2 CAN ports. 2GB flashcard is using for OS booting and additional 4GB

flash card is for data collecting. WinXP or WinCE or Linux operating systems. It’s first

experience in our company running high level CPU with conducting heat flow up to 85C

ambient temperature. It’s totally new board design and packaging technology. Special heat

conducting materials was provided. In production.

2. Magnet Monitoring and Control System. Sr. System Design Engineer.

MRI superconducting magnet parameters control and monitoring. XScale CPU running

400MHz, booting from 64MB Intel Strataflesh, 128MB SDRAM connecting to Ethernet

network. 12 bit ADC converter multiplexing to 32 analog channels for data acquisition and 32

digital channels for control special devices. 64MB flash card is using for data collecting.

WinCE operating system.

The big problem was production procedure for testing and parameters verification. It was

developed totally automated test box what emulating each analog and digital channel. Maine

unit and test box connecting together and through the serial port and testing software

synchronizing these functions for verification. In Production. 3000 units per year.

Sr. Design Engineer March 1998 -

The Modal Shop, Inc. June 2001

Major Projects:

1. Distributed Industrial Monitoring System. Sr. System Design Engineer

Industrial Health Monitoring System for real time monitoring industrial equipment included

three levels:

Level One: Vibration, temperature, pressure, rotation sensors connecting through signal

conditioner to data acquisition boxes and transmitted data using Bluetooth Wireless

communication line to System Health Monitor. Each data acquisition box has two vibration

channel inputs (High Speed Channels), four Low Speed Channels for temperature, pressure or

any low speed outputs sensors and one input for rotation sensor.

Build in “Sharc” 32-bit DSP processor, 8MB Flash ROM, 16MB RAM, ARM7 32-bit

communication controller, AduC812 8-bit low speed channels controller.

Full system included 32 vibration sensors, 48 temperature sensors, 16 pressure sensors

and 8 rotation sensors.

Level Two: System Health Monitors (SHM). It’s based on single board industrial computer,

running Windows 2000, wireless communicating with data acquisition boxes and keeping data

to database. Processor GEOD, 300MHz, 128MB RAM, 10GB 2.5” HDD, two Ethernet outputs,

two USB ports.

Microsoft Access Database is using ODBC interface.

Level Three: PC Workstation with SHM network control software and EXAKT decision-

making software package. In production.

2. WebRTU Sr. Design Engineer

The WebRTU is a complete solution for Remote Terminal Unit (RTU) applications requiring

network access for remote monitoring and configuration of equipment and/or processes.

WebRTU included integrated analog and digital I/O, turnkey application with basic RTU and

remote monitoring functions.

WebRTU is based on StrongARM processor at 206 MHz. 16MB program memory, 32MB

RAM. 32MB Compact Flash card; 128K Battery-backed up SRAM is provided for storage of

retained variables during unplanned power loss and for storage of high-sample rate retained

data.

Communications interfaces: 10/100 baseT autodetecting; integrated modem; RS-232 port; RS-

485 port.

Integrated I/O ports: 8 digital inputs; 24V nominal; isolation (group) operation to 400Hz

(counter); 8 digital outputs; 24V nominal @ 1A max per output (current limited) isolation

(group); 2 analog outputs; both 1-5 VDC and 4-20mA outputs available for each channel; 12

bit resolution; isolated (group); 4 analog inputs; 12 bit resolution; isolated (group).

Standard expansion ports provided are: PS/2 keyboard & mouse; Touch screen (serial); LCD

(digital direct drive); PCMCIA (one Type II slot)

Power supply 10-28 VDC input @ 900ma (isolated supply)

Operating temperature: -20C to +70C;Humidity: 10% to 95% RH.

WebRTU is packaged in a standard NEMA 1 enclosure. DIN rail mounting.

Operating system Windows CE.NET.

Communications Protocols: Modbus RTU; Modbus TCP. In production.

In Russia:

1972- march 1997:

Held a variety of Design Engineering positions at two high technology Aerospace and

Nuclear companies.

Designed and supervised design of variety of automatic instrumentation, control and

testing systems for Aerospace and Nuclear industry.

Developed a fast pulse electronic multi-channel data acquisition and data processing using

applicable software, operating in wide scale pulse repetition rates.

The main result: Avionics Control System Product Design, Space avionics design,

Nuclear Waste Expertise, Nuclear Activation Analysis, Radiological Environmental

Measurements, Testing systems for Space Equipment.

Education

Master of Science July, 1979

in Electronic Engineering

Kiev Polytechnic Institute,

Kiev, Ukraine

Bachelor of Engineering June, 1972

in Electronic Engineering

Kiev Polytechnic Institute,

Kiev, Ukraine



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