Vijay L. Sakpal
+91-976*******, +*** 806-***-****
abhvdx@r.postjobfree.com
SUMMERY:-
* Instrumentation Engineer having 12 years of experience in the areas of
Process Automation, Engineering, Project, Commissioning, FAT/SAT.
* Process domain Knowledge of Oil & Gas, Chemical/Petrochemical, Material
handling.
* In DeltaV, Process Model Design including Equipment Module designing,
Phases and Recipe Model Design & Testing.
* DCS/PLC programming & Troubleshooting, SCADA Development.
* Presently engaged with NIGERIAN AGIP OIL COMPANY (ENI group of company),
Nigeria as a Lead Instrumentation Engineer.
* Working experience of PLC, Modbus, etc.
* Possess excellent analytical, troubleshooting and inter-personal skills
with proven ability in driving numerous quality enhancement, process
improvement and cost saving initiatives.
PLATFORMS:-
DCS : EMERSON ( DeltaV, Ver. 9.3, 8.4, 6.3 & 5.3)
PLC : Allan Bradley
MicroLogics, SLC 5/02, PLC 5/30,
Control
logics 5555
SIEMENS
(Simatic S7-300),SIMATIC S5-095F(fail
safe),
GE FANUC
Series 90-30 & 90-70
PROFESIONAL EXPERIENCE:-
NIGERIAN AGIP Designation : Lead Instrumentation/Control Engineer
01 OIL COMPANY (Delta-V DCS)
( ENI Group)
Nigeria. Working for Nigerian Agip Oil Company, Nigeria as a Lead
Instrumentation Engineer for Project & Maintenance.
May-2007
To Role : Commissioning, Maintenance, Preventive maintenance
Till date & calibrations of all Instruments as well as control
system, Conduction FAT/SAT
DCS Responsibilities for database generation, Logic/
graphics development.. Integrated testing of database,
graphics and logic, module designing, graphics changes as
per process requirements & take system back up, on site
commissioning support. Sequencing and continuous process
systems
A talent for analyzing and troubleshooting problems, and
for developing and implementing innovative solutions.
Project: Plant revamping Project & control system
migration ( DCS deltaV ver 5.3 to deltaV ver. 9.3)
Project Engineering, Installation & commissioning process
control instruments as per P&ID.
Hook up diagram. Input/output Listing, Input/output Wiring
Drawing
Panel Termination Drawing, Power supply distribution
drawing
Prepared Loop Diagram, I/O Charting
Configuring the field I/O's and devices on various
communication protocols -Modbus, etc.
Project achievements:-
Actively participate in Clean Development Mechanism (CDM)
Project, which is related to Environment Safety. i.e. To
reduce the Flare by converting Low pressure gas into
Medium pressure gas using GE-Nuovo Pignone Compressors. (
Installation, commissioning SMART Transmitters as well as
hardware & communicate to DCS by using Modbus protocol &
start up activities.)
02 Rohm & Haas (I) Designation : Instrumentation Engineer
Pvt. Ltd. (MNC) Project: Emulsion & Adhesive plant.
New Mumbai Control system: DeltaV DCS, SLC 5/04 PLC, Control Logix
5555 (ESD System)
Dec-2003 Duties involved ensuring loop check, calibration, and
To functional test are complete as per schedule during
May-2007 commissioning phase of project.
Preparation of test reports and documents
Coordinating with instrument construction supervisor to
execute work as per plan.
Preparation of punch and clearing punch with
sub-contractors
Installation & commissioning all utility instruments &
Check Trip logic & control logic as per operating
procedure given by Vendor.
Following Engineering work:
Installation, commissioning & Calibration all process
control instruments in Hazardous & Non-Hazardous
Environment.
Installation Process control instruments as per P&ID, Hook
up diagram.
Commissioning & calibration instrument by using Standard
Calibrator. Instrument Ranges change according to Customer
Requirement.
Process Interlock checking by simulating process
parameters or generate operating condition as per Customer
Demand.
Input/output Listing, Panel Termination Drawing, Prepared
Loop Diagram
Commissioning start up activities.
03 Vinati organics Designation : Instrumentation Engineer
Limited. Responsibilities :
Mumbai, India. Installation Process control instruments as per P&ID, Hook
July- 1999 up diagram.
To Commissioning & calibration instrument by using Standard
Dec-2003 Calibrator. Instrument Ranges change according to Process
Requirement.
Process Interlock checking by simulating process
parameters or generate operating condition as per Process
Demand.
Preparation of punch and clearing punch with contractors.
Maintenance and shutdown, troubleshooting activities.
Calibration, servicing, preventive Maint. & procurement of
all Instruments.
Hands on Experience on following type Instruments.:-
* Rosemount/ Yokogawa/Abb/Fisher SMART PT, TT, LT, ULTRASONIC, RADAR.
* Rosemount/Yokogawa SMART Flow transmitters -Mass flow meter
Vertex Flow meter
Magnetic Flow meter
Orifice Flow meter
* Control Valves (Fisher, F/B, Nuovo pignone.Demla) & ON-0FF Valves.
* Thermal Hot Oil heater & steam boiler
* Gas Fire Heater (Controlled by Siemens PLC)
* Fault finding in Electrical hard wiring control wiring diagrams.
* Preparing motors Dual as well as Star/Delta Starters &
troubleshooting.
* Atlas Copco make air compressors (controlled by Siemens S7-300)
* Gas Compressors & Gas Turbine (Nuovo pignone)
* VFD (ABB,HI-Rel, Yaskawa,etc.)
* Thermal oxidizer ( Controlled by Allen Bradley PLC-SLC-5/04)
* Packing control system by cybernetics (Micrologix 1200 )
* LEL analyzer, PH & conductivity, H2S analyzer,O2 analyzer
* HART Protocol - 268,275, 375,475(Field communicator),
Installation and Commissioning :-
* Rohm & Haas India Ltd.Taloja (Navi Mumbai) Manufacturing facility of
Adhesive & Sealants, Emulsion plant controlled by Rosemount DELTA-V DCS.
* Vinati organics Limited. It is Petro-chemical & fine chemical plants
manufacturer IB (Isobutylene Benzene), SMAS & ATBS continuous process
controlled by Rosemount DELTA-V DCS.
EDUCATIONAL QUALIFICATION :-
* Degree in Instrumentation Engineering.
* Diploma In Instrumentation Engg. From Dr. B. A. University Lonere
(MH).
* Successfully completed certified training course of Delta-V DCS
(Ver.6.3, 9.3) by
Emerson Process Management India.
* Completed certified Training of Siemens PLC by Prolific India Ltd.
( SIMATIC S5-95F, SIMATIC S7-300 ).
PERSONAL DETAILS :-
Res. Location :- Mumbai,
India
E-mail :-
abhvdx@r.postjobfree.com
Passport No.:- E7181343
(valid up to 2013)
Date Of Birth :- 27 th Feb,
1981
Marital Status :- Married
Language Known:- English,
Marathi & Hindi.
Job Location :- Nigeria.
(35/28 rotation)
Vijay L. Sakpal[pic]