JACOB V. ASKEA
**** ****** **** **** *****: 501-***-****
Benton, Arkansas 72015 Available for abh7xl@r.postjobfree.com
Relocation
Objective
Competitive and innovative business professional, with a track record of
providing visionary leadership and versatility in overcoming obstacles,
seeking a plant management position.
Experience
Arkansas Face Veneer ~ Benton, Arkansas
A subsidiary of Hartzell Industries, produces backed veneer, spliced
veneer faces, door and rail sketch faces, stock and plywood faces, wood
veneer edge banding, counter fronts, and custom and specialty veneer
products.
Operations Manager, 3/09 - Present
Responsible to the President and Chief Operating Officer of the company.
Led an organization of 38 employees of which 4 were direct reports.
Managed all disciplines expect sales and accounting. Annual operating
budget of $7,667,000.
. Set record levels in yields, never previously obtained in the
company's history, through an optimization process developed in
conjunction with grading flitch veneer over lights
. Achieved drastic reduction in working capital by reducing work in
process 56% and finish goods 14%
. Developed a process which reclaimed waste material and was utilized to
double the out put of butt-joint edge banding
. Developed and programmed a bar code production scanning system for
less than $1,000
. Developed methods to track defects and waste not currently being
employed, enabling a daily tracking of defects driving action plans
for improvement
. Successfully RIF 14 positions, one being a salaried supervisor
position as well as a hourly lead position, while maintaining an
exceptional safety record without setbacks in neither efficiencies nor
quality
. Created a significant savings in material packaged through the use of
a lumber reclaim process which reduced our packaging cost by over 48%
. Successfully restored the laminated products department previously not
capable of producing a quality product due to various equipment
neglect
Columbia Forest Products ~ Trumann, Arkansas
An integrated producer of hardwood veneer and plywood with over 2,500
employees, over $400,000,000 in sales and 11 facilities in the United
States and Canada.
Quality Manager/Lean Coordinator, 12/07 - 3/09
Responsible for all aspects of the plant's quality program which include
training and leading employees in TQM, ISO, Lean Manufacturing, 5-S, and
Total Productive Maintenance. Duties include developing critical process
measures, supporting sales with customer complaints, identifying and
implementing cost improvement initiatives, and supporting the plant's
safety initiatives.
. Involved in teams which successfully redeployed 11 hourly employees
through various Lean projects.
. Developed a pacing system that provided better process measures in the
form of feedback to employee performance.
. Developed and programmed an And-On Alert system for under $2,000 which
was on track to provide $250,000 in productivity and quality
improvement savings
. Lead a team which developed an information center displaying critical
processes and plant metrics ultimately utilized in generating action
for improvement in daily reviews.
. Involved in a team that successfully launched a new product offering
to the market
. The organization improved the defect rate by 9% over the previous
year's rate.
. The organization improved the claim % of sales 5% over the previous
year's rate.
Armstrong World Industries ~ Jackson, Tennessee
A global leader in the design and manufacture of floors, ceilings and
cabinets with over 13,000 employees, $3,400,000,000 in sales and 39 plants
in ten countries.
Production Supervisor, 9/06 - 12/07
Responsible for the rough end and milling operations which included the
supervision of 32 direct reports in a union environment. Duties included
resolving work problems and recommending measures to improve productivity
and product quality as well as job training, safety procedures and company
policies.
. Increased line volume by 13% with a down time reduction of 36%.
. Reduced end matcher waste by 21% which improved the net yield by 5%.
. Improved push off quality by 29%, pallet quality by 16%, and direct
feed quality by 17%.
. Successfully cross-trained employees which aided in changing a
nonflexible culture to a more dynamic and adaptive environment.
. Led employees with the 5-S and Lean initiatives which resulted in
dramatic improvements in the cleanliness and organization of the line
as well as cost savings through the elimination of waste.
Columbia Forest Products ~ Chatham, Virginia
An integrated producer of hardwood veneers, plywood and flooring with over
4,000 employees, $1,000,000,000 in sales and 18 facilities in the United
States and Canada.
Finish End/Shipping Supervisor, 4/04 - 9/06
Responsible for the finish end operations and shipping and receiving
traffic which includes the supervision of 23 direct reports. Duties
included resolving work problems and recommending measures to improve
productivity and product quality as well as job training, safety procedures
and company policies.
. Increased sander volume by 11% and saw volume by 27% while improving
overall quality by 38%.
. Developed a process for a customer specification program which
provided employee acknowledgement to a notification change.
. Designed an evaluation process for forklift operation to ensure safe
and efficient operator performance.
. Successfully cross-trained employees which aided in changing a
nonflexible culture to a more dynamic and adaptive environment.
. Led the implementation of Lean Manufacturing on my shift which
improved order throughput from an average of 2 days to less than 24
hours.
. Led employees with the 5-S initiatives which resulted in dramatic
improvements in the cleanliness and organization of the finishing
department as well as the ability to sustain those improvements.
Maintenance Planner, 9/02 - 4/04
Scheduled repair work and preventative maintenance work throughout the
plant, coordinated part purchases with venders and the purchasing
department, and reported on equipment downtime and PM completion
percentages.
. Developed a budget costing system that enabled the plant to see daily
the status of all budgeted accounts to provide better spending
controls. Went from spending 14% over budget in 2003 to under 10% in
2004. (Implemented at two other facilities thereafter).
. Through my implementation of the preventive maintenance program,
continuous improvement initiatives and development of standard
operating procedures, machine downtime decreased by 11% in 2003.
Durango-Georgia Paper Company ~ St Mary's, Georgia
Largest privately held paper manufacture which specialized in the
production of coated bleach board, uncoated free sheet, and kraft grade
paper products.
Wood Inspector/Scaler, 1/02 - 9/02
Accountable for the operations of the scale house ensuring all wood chip
trucks, log trucks, and rail cars were properly weighed and inspected in
meeting quality specifications as well as providing accurate inventory
reports for the procurement and production departments.
. Automated inventory reports to improve efficiency and accuracy by 80%.
. Improved wood chip auditing methods which provided a better
classification system.
Education
Averett University ~ Danville, Virginia
M.B.A. Degree, Master of Business Administration
Graduation: December 2005
Georgia Southern University ~ Statesboro, Georgia
B.B.A. Degree, Management - Emphasis in Operations
Graduation: May 2001
Darton College ~ Albany, Georgia
A.S. Degree, Business Administration
Graduation: May 1999
Training
Summer Internship, Columbia Forest Forklift Train the Trainer, PAI -
Products - 1999 2004
Statistical Process Control ISO 9000 Quality Management, North
Training - 1999 Carolina State University - 2005
Effective Planning and Scheduling, BAPP Safety Training, BST - 2005
Marshall Institute - 2002
Total Productive Maintenance, Achieve Global Leadership
Marshall Institute - 2003 Training, Danville Community
College - 2006
CFP University, Columbia Forest Lean Manufacturing LIFT Training,
Products - 2004 University of Kentucky - 2006
Lean Manufacturing, Georgia Tech - Lean Certification Training, ILS -
2004 2008
Technical Skills
Word, Excel, Power Point, Access, Visio, Outlook, and Visual Basic
Honors
4.0 GPA on 4.0 Scale in Graduate Full Swimming Scholarship, Darton
Studies, Averett University College
Dean's List, Georgia Southern Two Time National All American
University Recipient, Darton College Swimming