ROGER R. KERN
Scotts Valley, CA 95066
831-***-**** abg3s8@r.postjobfree.com
OBJECTIVE: Senior Mechanical Design Engineer
SUMMARY: Broadbased experience in mechanical design and testing with a
focused understanding of the business aspects of technology,
and with
expertise in the area of cost effective design.
QUALIFICATIONS:
*Proficient in CAD : Pro/E for 15 years, Wildfire5-Creo
Elements, Pro/Intralink,
Pro/Mechanica(FEA), Solidworks and Autocad Inventor.
*Proficient in Document Control including Oracle and SAP use,
BOMs, ECOs, MRB,
Tolerance Stack Analysis, GD&T, and Product Lifecycle for
ISO9001.
*Experienced in creating 2D Drawings with associated
dimensions and notes.
*Proficient in materials processing including sheet metal,
forging, diecast,
plastic extrusion, injection and foam molding for fast
turn around.
*Proficient in MS Word, Excel, Power Point, and Adobe Acrobat
software.
*Experienced in design and testing to obtain Agency approvals to
include
UL, TUV, FCC, and CE for electronics packaging.
*Project design leadership experience.
*Familiar with FDA requirements for Medical Devices and Instruments.
EMPLOYMENT HISTORY:
KLA-Tencor (Milpitas, Ca.)-Sen Mech Engr
2011-2012 (Contractor)
*Design of air diffuser and dust control parts for wafer
handling robot enclosure.
EVAOS CORP. (Santa Clara, Ca) - Sen Mech Engineer
2010-2011 (Contractor)
*Design of mounts and electronic enclosures for hybrid
electric vehicle.
BAE SYSTEMS (Santa Clara, Ca) -Sen Mech Engineer
2007-2010 (Direct)
*Design of flow circuitry and equipment choice for hydraulically
driven cooling
fan for 600 HP diesel engine on offroad prototype tracked vehicle.
*Design of sheet metal reservoir tanks and air ducting for electronic
packaging.
*Conducted root cause analysis of power pack and chassis field
problems to improve
vehicle reliability.
BD BIOSCIENCES (San Jose, Ca) -Sen Mech Engineer 2006-
2007 (Contractor)
*Design of test tube sampling device for laser powered fluid flow
cytometer.
*Development and testing of pneumatic powered sample delivery
system.
*Design of sheet metal housings to contain electronics, compressors
and pumps.
AVIZA TECHNOLOGY(Scotts Valley,Ca)-Sen Mech Engineer 2005
(Contractor)
*Design of Chemical Delivery manifold and Gas Box Circuits
DIONEX CORP. (Sunnyvale, Ca) -Sen Mech Engineer
2004-2005 (Contractor)
*Design of seals and insulators for heated chamber on Liquid
Chromatograph.
*Led Vendor selection and management for rapid "turn around"
to support Pilot build.
THERMO ELECTRON (San Jose, Ca)
2004 (Contractor)
*Redesign of Enclosure and Circuitry for update of Liquid
Chromatograph.
*Redesign of automated syringe for Liquid Chromatograph
Instrument.
AVIZA TECHNOLOGY(Formerly ASML) (Scotts Valley,Ca) 2003
to 2004
*Design of heated gas delivery system for Chemical Vapor
Deposition module
on Semiconductor Wafer Fabrication tool.
APPLIED MATERIALS (Santa Clara, Ca) -Sen Mech Engineer 1999
to 2002
*Design of sensor and alarm system for Dielectric Deposition
Wafer Tool.
*Design and Component selection for Vacuum Chamber and Slit Valves.
*Design of gas and liquid delivery and control systems.
*Designed sheet metal enclosure and circuitry for Flat Panel
Display control module.
ADDITIONAL EXPERIENCE:
TOPAZ TECHNOLOGY (CALCOMP Subsidiary) (Mountainview,Ca)
*Designed product improvements and enhancements on large
format
ink-jet printers including injection molded plastics and
elastomers.
*Design of alignment fixtures to improve functional quality
of printers
which were being assembled at a contract manufacturing
facility.
SIEMENS PYRAMID CORP., (San Jose, Ca)
Project Engineer
*Design of Chassis and Skin Panels(sheet metal and plastic) for
Computer Servers and Routers to ensure compliance with EMC (both
FCC and VDE) requirements.
*Responsible for packaging and shock protection of the hard
drives.
*Performed thermal analysis of cardcages and peripherals to
determine
fan selection and duct requirements thru use of Flotherm
simulation.
*Conducted shock, vibration and environmental design
verification
tests on computer and peripheral packages.
*Design of latching system to permit convenient stacking and
align-
ment of computer modules for more efficient use of data
center floorspace.
*Performed FEA on server chassis using Pro/Mechanica to
design structural
backbone to withstand loads of multi-layer configurations
and harsh environment.
EDUCATION: M.B.A., Eastern Michigan University, Ypsilanti, Mich.
B.S.M.E., University of Pittsburgh, Pittsburgh,
PA