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Manager Plant

Location:
Wichita, KS
Posted:
October 03, 2013

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Resume:

Lawrence (Keith) Borja

*** ********* **. *******, ** 39047

769-***-****

ab9scl@r.postjobfree.com

PROFESSIONAL EXPERIENCE

June 2011 to Present Plant Manager Georgia Pacific LLC

Jackson, Mississippi

• Manage a 24 hour high mix litho laminate facility with 80 employees.

• Currently ranked 1of 5 in both Safety and Quality.

• Attained multiple plant certifications. (AIB,SQF,GMA Safe and Blue Diamond)

• Created a plant growth vision focusing on Operations Excellence, resulting in 25% more plant capacity.

• Assisted in reducing raw material and finished goods inventory by 2MM. This improved the plants ROCC by 15%.

• Introduced Lean manufacturing to the facility. VSM, Visual Management,Transactional Mapping, Kaizen, RCM/AM concepts, Root

Cause Failure Analysis, FIFO, and Kanban.

• Partnered with CBX Madera to help optimize laminator throughput and decrease inventory, resulting in favorable results.

• Participated in 7 compliance audits with zero legal findings.

January 2010 to June 2011 Plant Manager Graphic Packaging Intl

West Monroe, Louisiana

• Managed a 24 hour 7 day a week production facility with over 200 employees.

• Plan, organize and direct maintenance operations which resulted in an overall reduction of machine downtime

by 6%.

• Championed 17 Kaizen events resulting in 2.7MM in cost savings.

• Increased net effective output by 11%.

• Assured attainment of business objectives and production schedules while insuring product standards that

exceed our customer expectations.

• Assured that the collective bargaining agreement is being followed and employee grievances are addressed in

a timely manner.

• Select and train plant supervisory and administrative staff.

• Continually improve safety records by addressing both physical safety issues and employee attitudes.

• Exceeded EBITDA by 300K for 8 consecutive months.

• Increased inventory turns by 4.5 days.

January 2008 to January 2010 Production Manager Danaher (GVR)

Greensboro, North Carolina

• Managed production operations & staffing needs to achieve schedule commitments, assured promise dates

and customer demands are met.

• Planned process loading and personnel assignments to optimize resource utilization and balanced operations

while maintaining schedule linearity.

• Adjusted assignments to compensate for downtime, model variations, labor variations, absenteeism and other

throughput inhibitors.

• Ensured quality products are produced so defects are not passed on while improving manufacturing processes

through training and education.

• Ensured all areas maintained ISO “Ready” compliance for all operations, methods, tooling, process, work

instructions, test equipment and training.

• Directly supervised 50 associates overseeing daily operations.

• Improved On Time Delivery from 76-94%.

• Successfully facilitated 5 Kaizen events implementing new methods for continuous improvement and cost

reduction.

• Implemented a Kanban system reducing on hand inventory by 250K.

Lawrence (Keith) Borja

106 Northwind Dr. Brandon, MS 39047

769-***-****

ab9scl@r.postjobfree.com

February 2004 to January 2008 Maintenance Control Manager USMC

San Diego, California

• Monitored all Safety, Quality, Delivery, Cost and Inventory.

• Performed quarterly and annual evaluations on 50 mechanics and 4 supervisors.

• Identified Training needs for 54 employees through task analysis.

• Developed an annual training plan for technicians and operators.

• Developed job aids and work instructions for operators and technicians.

• Maintained over 200 technical training records for all personnel.

• Monitored site maintenance performance and cost through data interpretation/collection against best practices.

• Delivered periods of instruction in safety and electrical/mechanical fundamentals.

September 2003 to February 2004 Quality Engineer USMC

San Diego, California

• Performed cross training, on the job training, and testing to become qualified as an F/A-18 full systems Quality

Engineer.

• Performed 4 work center semi annual audits, 4 program annual audits, and 15 CDI monitors ensuring the squadron

maintenance department was operating safely in accordance with tech manuals, while executing an ongoing flight schedule.

• Prepared, managed, and monitored program evaluations by the naval safety center.

• Screened 8 aircraft phase inspections for accuracy of maintenance task and documentation.

• Managed the transfer and acceptances of 24 aircraft.

July 2000 to September 2003 Maintenance Supervisor USMC

San Diego, California

• Ensured proper maintenance was being conducted on 12 F/A-18 Hornets.

• Provided continual on-the-job training, technical training and proper licensing to employees in the work center.

• Served as a Collateral Duty Inspector ensuring that quality and proper maintenance practices were within the standard

operating procedures.

• Enforced strict maintenance documentation and historical records.

• Performed semi-annual performance evaluations, monthly performance consultations, and on-the-spot counseling for 14

junior service members.

• Responsible for the professional conduct and development of workers as an advisor and guide.

EDUCATION

Masters of Business Administration/Finance (2014 Expected)

Mississippi College

Clinton, Mississippi

Bachelor of Science in Professional Aeronautics

Embry Riddle Aeronautical University

Daytona Beach, Florida

Professional Education

• Toyota Production Systems business course

Lawrence (Keith) Borja

106 Northwind Dr. Brandon, MS 39047

769-***-****

ab9scl@r.postjobfree.com

• Instructor Training School

• Staff Non-Commissioned Officer Academy

• Corporate Leadership Course

• 50 Hours of OSHA Training

SPECIAL SKILLS:

• ISO 9001 Management System

• Food Safety/HAACP (AIB, SQF,SFI, GMA Safe)

• Lean Manufacturing

• SAP, BVP, Mac Pac, PCS, Ei3 systems

• Highly proficient in Microsoft Office & Windows OS

ACHIEVEMENTS:

• Perfect Plant Award 2012

• Best safety audit in GP packaging 2011

• Continuous Improvement Leadership Award, 2009

• Department Instructor of the Year, 2005

• Group Non-Commissioned Officer of the year, 2005



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