Technician Maintenance

PERRY BASLER

**** ******* **** ? Tunnel Hill, Georgia 30755

865-***-**** ? ab9mfr@r.postjobfree.com

CAREER SUMMARY

Proven Automation Controls and Electrical maintenance instrumentation

expertise as well as competent multi-skilled maintenance within

manufacturing environments.

AREAS OF EXPERTISE

CNC Lathe & Milling Machine Tooling Stamping and Shaping Presses

Automation Machine Controls Assembly Line Processes

Automated Robotic Welders ISO 9001

Die Casting Process PLC Program and Software

Troubleshooting

EXPERIENCE

ALSTOM POWER TURBOMACHINES, Chattanooga, TN 2010-present

Automation Engineering Technician (2012-present)

Promoted to position due to demonstrated aptitude toward controls and

strong background in automation controls.

. Accepted ownership to install and test new machine shop equipment in

start-up phase reducing contractor installation cost by approximately

$10,000.

. Perform detailed troubleshooting of all machine tooling CNC lathes,

milling, drilling and assembly production equipment to reduce downtime

and improve proficiency to achieve a 100% on time delivery to customer.

. Effectively engaged in improving efficiencies and reducing downtime by

serving as a liaison between management, OEM's, field service and

production operations to collaboratively resolve costly issues and

achieve 95% runtime.

. Siemens Step 7 PLC 300 series program troubleshooting to

identify and quickly recover from failures.

. Troubleshooting and repair of machine tooling Siemens 840

Dsl solution line controlled CNC's with multi axis control

drives. Also ABB, Altivar, Yasakawa frequency drives.

. Preform periodic detailed backups of Ghost images on all

HMI's, PLC, CNC, frequency drives along with all related

instrumentation and WinCC flexible software for quick

recovery from failures.

. Maintain service contracts and relationships on all

equipment with OEM's, vendors and Siemens support.

. Creatively resolved hydrostatic overheating issues on 4

pumps by replacing motor starters with Siemens Micromaster

440

frequency drives to run pumps at slower RPM's, saving 90%

of the cost of oil chillers quoted by OEM.

. Troubleshoot and repair all hydraulic, pneumatic and

mechanical systems.

. Create drawings of new designs and modifications using

Autocad 2008.

. Troubleshoot and repair of 1000hz of 12 zone heat

induction system used for preheating rotor for TIG

welding.

. Troubleshooting and repair of hydraulic and pneumatic

systems on CNC machines and blading assembly equipment.

. Reduced potential LTA by designing a mechanical safety

stop for a large drive faceplate in house to eliminate

operator risk

and lower outsourced engineering design cost by 70%.

Electrical Maintenance Technician (2010-2012)

Troubleshooting, improving and maintenance support of all plant CNC and

production equipment in a multi-skilled technician capacity.

. Direct ownership of two Dufieux CNC controlled drilling

machines and rotor turbine assembly machines.

. Upkeep of PM's on all plant production and related

equipment.

. In depth troubleshooting of axis motion controls and

mechanical accuracy issues on Skoda Milling machines,

Waldridge

Seigen Lathes, Carnaughi Vertical turning lathe, Waldridge

Coburg milling and vertical turning lathes.

. Effective support of operations in resolving weld issues

on Esab submurdge arc welder to reduce weld imperfections.

. Proactive in modifications and upgrades to improve runtime

to 95% on Polysoude robotic multi axis automated TIG

welder.

. Troubleshoot 12 zone, 1000hz rotor Heat Induction to

reduce rogue alarms improving machine runtime 50%.

. PLC program improvements to correct sequencing errors and

improve efficiency of Tenova stress relief oven.

. Maintained Turoman and Siroman ultrasonic rotor testing

machine.

PERRY BASLER Page Two

M&M MARS INC., Cleveland, TN 2000-2010

Senior Automation Controls Maintenance Technician (2000-2010)

Provided controls and electrical support for line coverage and multiple new

product line installations. Served as liaison

between management, engineering, vendors, OEM's as maintenance

representative during new line and machine startups. Continued with all

duties listed below as Electrical technician.

. Maintained and developed machine PM's

. Proficient with Allen/Bradley PowerFlex variable speed

drives, Pacific Scientific, Delta Tau servo drives.

. Provided day to day support for line coverage technicians

and often worked production line coverage shifts.

. Proven expertise with calibration P to I/I to P and fisher

control valves, instrumentation covering PID

temperature controlled loop's for heat exchanger

units and roaster oven.

Electrical Maintenance Technician (1997-2000)

Line coverage duties included troubleshooting and repair,

calibrating, upgrades and improving equipment effectiveness.

Preformed preventative maintenance on all production machinery.

. Reduction of downtime was noted by management. Increased productivity

output by applying multi-skills to

maintain and troubleshoot manufacturing equipment.

. Experience includes Delta Tau, Pacific Scientific servo controls, Allen

Bradley 5550 Motion Controls for multiple-simultaneous axis servo

systems.

. PLC's includes Modicon quantum and 984, GE 90/70, Allen Bradley 5's,

AllemBradley Control RSLogix 5000.

. Expert with Kistler Morse load cell weighing systems, advanced on K-tron

weigh batch feeding conveyor systems.

. Experienced with OIT interface packages like WonderWare, AB Panel view,

Xycom.

. Detailed production support with high speed candy wrapping, packaging,

conveyor and bagging equipment.

. Installed AllenBradley 5550, Altivar 61/71, Sumotoma, Yasakawa, and Fuji

Frequency drives.

. Preformed in program troubleshooting on PLC's and servo systems as

needed to improve running efficiency.

MARCA (Matsushita Refrigeration Company of America)

1990-1997

Senior Automation Maintenance Lead Technician.

Duties included programming, troubleshooting, upgrading, new installations

and modifying of all automated production machinery. Installed,

troubleshot, maintained, integrated and programmed Panasonic robots with

Mitsubishi PLC's.

. Trained other maintenance member's on PLC and robotic programming,

controls wiring installations on projects.

. Preformed troubleshooting and program changes on various PLC's: Allen

Bradley PLC 5, Mitsubishi, Omron, Panasonic, Mitsushita, Hitachi and

ToyoPuc.

. Experienced with multi-axis robotics which include Panasonic 260, 261A,

and 369. Panasonic and robotic welders.

. Repaired, modified, maintained Yasakawa, SKG, Mitsubishi and GE Fanuc

15/16 series CNC's and AC/DC servo drives. Installed and commissioned

Mitsubishi Frequency Drives.

. Maintained, troubleshoot, installed and repaired highly automated CNC

machine shop and 50 station compressor assembly room process for high

precision and 95% runtime efficiency.

. Repaired and modified Komatsu and Munster presses with PLC controls for

better performance and efficiency.

. Troubleshoot pneumatics and hydraulics as well as

automated resistive and CO2 welders.

. Documented all machinery programs as well as schematic modifications on

equipment modifications.

. Extensive troubleshooting, repair and calibration on

inductive heating for motor stator.

. Detailed calibration, troubleshooting and repair of 15khz

heat induction unit used in compressor assembly room.

. Installed new Adept vision system, Eaton 5000+ inverter motor drives and

troubleshooting compressor and motor winding test equipment for

maintaining QC standards.

OTHER RELATED EXPERIENCE

Athens Products. Westinghouse: Athens, TN. Electrical

Maintenance Controls Technician.

EDUCATION

Pellissippi State Technical Community College. AET Degree in Electrical

Engineering Technology.

Graduated Magna Cum Laude. Awarded Who's Who Among America's Junior College

Students.

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