Aug **, ****,

To

Manager, Human Resources

Sub: Quality Engineer

Dear Sir or Madam

I wish to submit my resume for the Quality Engineer position as

advertised for your organization.

I strongly believe that I can utilize my Quality Engineering skills which I

have developed through my past experience and education to make a valuable

contribution to your company.

I have over 10 (ten) years of extensive experience in the following areas:

. Manufacturing operations and quality management / engineering in

manufacturing and automotive industry leading the quality assurance

functions in the field of stamping, welding and modular assembly.

. Strong leadership skills with a proven track record of change

management. Results-driven leadership with excellent analytical,

planning, problem solving, creative and innovative skills. Effective

motivator of teams to achieve strategic targeted goals.

. Effectively dealing with customer complaints, and Six Sigma Projects

for breakthrough

. Extremely accurate, detailed, logical, organized, reliable, and timely

with strong integrity.

. Sound knowledge in Process Mapping, FMEA, Fishbone and Root Cause

Analysis (8D)

. Experience using MS Office (Excel, Word, PowerPoint), MS Visio, MS

Project & Minitab-16

. Product/Process/Plant Reliability Analysis, Quality Auditing, testing

and commissioning.

I have extensive knowledge and application with the following Six Sigma and

Quality standards:AS9100,TS16949, QS9000, ISO 9001, ISO 14001, SPC, APQP,

MSA, FMEA, PPAP, GD&T, CMM, QSB (Quality System Basics) : DMAIC and DFSS.

I have been successful in my previous endeavors because of my strong

commitment, working well with people, and striving to provide my employer

with exceptional effort and dedication. I have never backed down from a

challenge and I know that if given the opportunity, I would be a definite

asset to your organization.

I look forward to meeting with you at your earliest convenience.

Sincerely,

Prasanta Das

PROFESSIONAL PROFILE

Quality-Reliability Engineer/Continuous Improvement/Six Sigma Black

Belt/Project Management

. Over ten (10) years proven experience working with ISO 9001-ISO9004,

AS9000, QS9000, TS16949, Quality management and systems in certified

facilities.

. Experienced organizing and leading Kaizen Teams to effect process

improvement in manufacturing plants

. Project management skills in the field of new product launch and

engineering changes of existing product.

. Excellent knowledge in applying continuous improvement techniques and

analytical tools such as lean. manufacturing, Six Sigma (DMAIC) and

SPC to achieve improvement business results.

. Commitment to continuous improvement with a high degree of motivation

and drive.

. Proficient in TQM, SPC, PPAP, APQP, FMEA, GD&T, MSA, DOE, WHMIS and

QSB.

. Sound knowledge in Process Mapping, FMEA, Fishbone and Root Cause

Analysis (8D)

. Experienced deploying LEAN concepts and tools used for Continuous

Improvement

. Working knowledge of MS Office, MS Project and AutoCAD 2009, Minitab-

14, SAP MM and Microsoft Access.

. Excellent prioritization and time management skills to complete

assigned job on time autonomously as well as through coordinated team

work.

Professional Membership / Certifications

Licensed Professional Engineer in the Province of Ontario (PEO)

Member - American Society of Quality (ASQ)

Certified Quality Engineer

- Certified Six Sigma Black Belt (ASQ)

- Certified Reliability Engineer (ASQ)

- Certified Quality Auditor (ASQ)

Member - Project Management Institute -

Certified Project Management Professional (PMP)

Professional Experience

Quality Engineer Jun'12 -

Still Now

A's Precision Machining Ltd.

6320 Shawson Dr., Mississauga, ON

. Assisted in the preparation of Registration Audits

. Assisted to develop Quality Manuals, procedures & Work Instructions

. Performed Internal auditing as per audit schedule

. Developed & implemented SOP and control chart for manufacturing

processes.

. Performed 8D's, 5 Whys report to close out customer and internal

CARs.

. Prepared PPAP for new product

. Working as a APQP team member

. Analyzed SPC data (Histogram, Run chart, capability studies (cp, cpk)

for process improvement

Quality Engineering Specialist ( On contract- 6 Month)

Nov'11 - Apr' 12

Tubular Steel Inc. Scarborough, ON

. Prepared and Submission of PPAP for validation purpose

. Prepared First Response Report, Quality Alert, 8D Report, Quality

cost analysis report

. Assisted to find out the root cause of product failure

. Assisted to develop APQP, work instruction and procedure

. Evaluated, processed and assisted to close out CARs

. Evaluated destructive and non destructive testing of steel pipe and

metal sheet as per ASTM specification

. Analyzed SPC data (Histogram, Run Chart, X bar - R chart, Capability

Studies (Cp, Cpk) and assisted in improving manufacturing process

capability

Quality & Process Improvement Engineer (on Contract)

Jan' 10 - Oct'11

Magna Closures, Dortec, Bradford, ON,

. Develop PPAP, Quality Alert, 8D Report, Root Cause analysis of

Product and Process

. Assisted to develop APQP, work instruction and procedures

. Evaluated, processed and assisted to close out CARs

. Created value stream map to eliminate MUDA in system

. Created SOP within assembly area for use in process improvement

. Created approved process documentation for every process assembly in

manufacturing facility

. Participated in continuous improvement project such as Six- Sigma and

Lean Manufacturing

Quality Engineering Supervisor & Process Improvement Specialist

Jan'05 - Oct '09 Kobay -

Enstel Manufacturing Ltd.

Kobay Enstel Limited is a Scarborough, Ontario-based manufacturer of

automotive stampings and sub assemblies.

. Investigated product / process quality issues and developed and

initiated preventative and/or corrective actions.

. Analyzed SPC data (Histogram, Run Chart, X bar - R chart,

Capability Studies (Cp, Cpk) and assisted in improving

manufacturing process capability

. Reviewed all Geometric Dimensioning & Tolerancing (GD &T),

Significant characteristic (SC) and Key Product Characteristic

(KPC) with customers on new programs to address any/all quality

issues. Participated in continuous improvement projects

. Implemented Six Sigma DMAIC and Lean methodologies for Process

Improvement

. Analyze field test and in-house test data to perform failure rate

analysis as well as prediction of reliability of components &

system

. Estimated the down time of all machineries related to the process

and find out the root cause of the down time and find out the

solution to increase the efficiency

. Analyzed statistical data used to monitor quality performance to

ensure customer requirements are met, as well as perform hypothesis

testing.

. Acted as a facilitator, initiated process improvement with

corrective/preventive actions as required and verified

effectiveness of the corrective actions taken (8D's and TIR's

activities).

. Conducted process capability, gauge repeatability, reliability

studies and DOE's on manufacturing equipment and processes.

. Maintained good relationships and liaison with external customers

and suppliers on Quality related matters.

. Worked with Purchasing to conduct external audits, initial

production run (SOP) verification and witness testing at Suppliers'

facilities global.

. Coordinated of Suppliers/ Customer new product launches,

engineering changes and quality plans.

Accomplishment: Successfully completed a Six Sigma Project within the time

frame of 6 months, reducing the welding (resistance weld) failure rate from

5% to 0%

Quality Engineer

Jan' 01 - Nov'04 Ajax

Precision Mfg. Ltd, Mississauga

. Maintained quality and environmental management systems to comply

with ISO/TS16949 and ISO14001 standards.

. Plan, set goals and objectives and provide day-to-day leadership to

Quality Assurance Team.

. Facilitates cross-functional quality improvement teams to drive

quality improvements across the organization (5s requirements, QSB

quality tools, RPN reduction and Continuous Improvement

methodology).

. Participated in APQP, continuous improvement and Six-Sigma

activities.

. Experienced in Predictive Maintenance and Reliability Centered

Maintenance

. Conducted internal audits, coordinated registration, surveillance

and compliance audits.

. Assess the effectiveness of the quality system through on-going

product, process and activity audits; recommend change to the

systems where the systems are not effective.

. Monitor the Cost of Quality to determine customer satisfaction and

organizational profit.

. Customer and supplier liaison-problem resolution, surveys and

certifications.

. Implements continuous improvement tools with goal of achieving

world-class quality

EDUCATION

Bangladesh University of Engineering and Technology

Bachelor of Engineering (Mechanical) - BUET

(Degree Confirmed by University of Toronto)

Bachelor of Computer Science - York University, Toronto, ON

TORONTO COLLEGE OF TECHNOLOGY - SAP MM

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