Rodger D. Nestor

***** *********** **. *******, ** 77095 281-***-**** Email: ab5wkp@r.postjobfree.com

QUALIFICATIONS SUMMARY

Highly skilled Manufacturing Mechanical/Product Sustaining Engineer with over 25 years of experience in mechanical product

design of sheet-metal parts, plastic parts and assemblies. Very knowledgeable in project and product management, production

assembly processes, product quality, customer satisfaction and technical service.

I have an intensive knowledge and expertise of assembly bills of material structures and its importance to the product manufacturing

operations. Also, have strong organizational and communication skills with years of study understanding of sheetmetal, plastics

manufacturing processes and tooling, such as precision stamping tooling, injection molding tools, precision machining and shipping

packaging.

PROVEN EXPERTISE

• •

Sheetmetal & Plastics Manufacturing Processes Sheetmetal & Plastic Hard-Tooling

• •

Process Engineering & QA Management Manufacturing Engineering Management

• •

Part & Assembly Qualification/Inspection Processes Process Development & Improvement

• •

R&D for Manufacturability & Product Reliability Customer Quality & Satisfaction

• •

EU RoHS Directives/Standards Materials & Purchasing Management

• •

ISO9000 Standards Project & Program Management

• •

Product Lifecycle Management Systems (Agile & SAP) New Product Introduction Management (NPI)

PROFESSIONAL EXPERIENCE

Foxconn Corporation, (Houston, Texas)

The largest global contract manufacturer of desktop computers, server equipment, electronic components and communication

products in the world.

Product Documentation Management Manager, 11/2011 – 05/2013

• Managed the Document Control and the Product Lifecycle Management (PLM) systems teams that consisted of a team of 9

team members between 2 different regional offices overseas.

• Developed guidelines and procedures that defined the rules for the organization to use for controlling how the organization

maintained documentation, performed data entry and defined the system constraints for proper document management and

change management processes.

• Interfaced with the customer’s Documentation Control and Product Engineering teams to insure that their engineering

changes against their controlled parts and assemblies were acquired and distributed within the worldwide internal Mfg. teams

for implemented in ongoing production product.

• Worked with the internal cross-functional teams to develop the proper change management workflows and proper approval

chain to insure the approved changes were implemented in a timely manner.

• Was a key player on the Engineering Process team that consulted with the functional teams to review and identify the clear

cross-functional process procedures to insure the proper R&D deliverables were continually and consistently achieved.

Global Product Mechanical Engineer, 03/2004 – 11/2011

• Was responsible for all mechanical parts on 40 sustaining products and 4 development products on a continual basis.

• Trained more than 20 Entry-Level Product Engineering team members on how to interpret documented specifications

implement and manage engineering changes.

• Established standard processes within R&D mechanical design and product engineering teams to insure they were designing

quality products per the customer’s requirements.

• Reviewed all internal mechanical engineering drawings that were produced by the design teams to insure they had all the

necessary information required for the manufacturing sites to produce quality products for the customer.

Rodger D. Nestor

17702 Garnercrest Dr. Houston, TX 77095 281-***-**** Email: ab5wkp@r.postjobfree.com

• Established and trained regional product engineering personnel on the formal qualification process procedures for validating

mechanical parts and assemblies to insure that they met the published design specifications and validated that the parts were

ready for mass production.

• Responsible for debugging and identifying the root cause and corrective actions required of mechanical quality issues when

production quality problems were identified, such as form, fit and cosmetic issues.

Development Product Manager, 08/2001 – 03/2004

• Successfully managed the largest mechanical server enclosures for the server development group. Worked directly with the

customer’s personnel on the product design, schedule and coordinated with the internal functional team members from the

tool design departments and product engineering and successfully launched into production.

• Was the lead liaison between the customer and the production manufacturing faculties on the training and implementation of

the EU RoHS directives, standards and acceptable exemptions.

• Played a key role in the development of the procedures and reporting methods of the RoHS data and certification process.

Development Project Coordinator, 03/1999 – 02/2002

• Worked directly with various Customer functional teams and the internal teams on over 20 OEM projects.

• Played a key role in coordinating prototype builds, managing materials and tooling schedules for pilot samples for customer

validation and certification for production release.

• Was the division consultant that defined the framework and data structure for the organizations SAP systems.

• Established and documented standard processes for the division to meet ISO9001 standards.

NC Programmer/Prototype Production Planner Supervisor, 05/1997 – 03/1999

• Created mechanical prototype quotations for customer R&D design teams.

• Managed the team of 3 team members that were responsible for developing the numeric program codes and 3D Modeling for

the mechanical parts that would be used to fabricate the assembled prototypes for the customer’s R&D teams.

S&S RADX Technology, (Houston, Texas)

Manufacture of automated motorized X-Ray Viewers and other sheetmetal products for other medical equipment customers.

NC Programmer/Production Planner/Designer, 07/1992 – 05/1997

• Successfully established process procedures for fabrication department to meet ISO9001 certification.

• Produced CAD/CAM layout drawings that were used by the fabrication shop for first article inspection.

EDUCATION

ISO9001/2 Certification & Quality Documentation Process Training, 2/1993 – S&S RADX Technology (Houston, Texas)

Computer Programming – GPA 3.20, 1987–1989 - Cedar Valley College (Dallas, Texas)

High School Graduate – May 1977 – Justin F. Kimball (Dallas, Texas)

SKILLS

•

• • AutoCAD/ProEngineer Wildfire

MS Office (Word, Excel, PowerPoint, Outlook, Visio, Project)

• • Adobe Acrobat

MS SharePoint

• • Various customer software tools (MyPIM, QUIX,

SAP/Agile

• SharePoint, EDB)

ITT (Issue Tracking Tool)

Contact this candidate