Dennis R. Baker
**** ******** ***** ****: (***) 941-
6325
North Bend, Ohio 45052 Cell: (513) 379-
0199
Email: ab2gm3@r.postjobfree.com
Profile A confident manager with outstanding interpersonal,
communication, and people
management skills. Experienced in successfully managing all
aspects of production
and assembly including implementation of Lean Manufacturing
behaviors. Successful track
record of maximizing productivity, reducing operating costs,
and improving Safety and Quality.
Skilled at identifying constraints and using data to improve
efficiency. The ability to pull cross
Cross functional teams together to improve company metrics and
goals.
Experience: Mubea Precision Springs - Florence, KY (August 2011 - June
2013)
Production Manager
In charge of all the manufacturing aspects of transmission
springs.
Responsible for the stamping, fineblanking, heat tempering,
shotpeening, and
Load testing of return springs and wave springs. Accountable
for the
Implementation of TPM, SMED, and Lean initiatives to better
improve the
Process. Instrumental in efficiency and productivity
improvements that led to productivity volumes
Never before achieved.
Carmeuse Mining Corporation - Butler, Ky. (2010 - 2011)
Production Supervisor
Responsible for the production and output of 23 employees in an
underground limestone quarry
and it's timely shipment. Making sure that
TPM is achieved and maximizing uptime on
machinery and equipment to improve productivity. Accountable
for improving Safety, Quality,
Productivity, and Cost metrics.
Ingersoll-Rand Corporation (2008 - 2010)
Production Process Manager
Responsible for the fabrication, welding, and shipping of metal
doors and frames for
commercial application to customers worldwide.
. Successfully implemented TPM, OEE, and Lean methodologies
onto the shop floor.
. Drove Quality improvements which transformed the concept of
quality from one of detection to one of prevention.
. Championed Kaizen events in key areas
. Instrumental in lowering plant inventories by $2M
Takumi Stamping Inc. (2007 - 2008)
Manufacturing Manager in charge of production
and manufacture of automotive stampings
and welding of these components supplying Toyota Motors.
Effectively implementing quality
disciplines to bring quality and production goals in line
with company expectations. Lowered
PPM by 39% in 2007. Responsible for 180 hourly associates
along with their Safety, Quality
Productivity, and Cost metrics.
Ford Motor Company
Batavia, Ohio (1991 - 2007)
Business Ops. Manager responsible for the final assembly and
testing of automotive transmissions
and their components. Responsible for Safety, Quality,
Schedule, and Cost of the respective
departments that consisted of 200 hourly and 12 salaried
employees that reported directly to me.
Created daily TPM schedule for the production assembly area
that improved uptime on in line
machinery and reduced downtime by 12%.
Drove measurable performance improvements in Final Assembly and
Test
. Improved production by 38% on one product line and 40% on
another
. Lowered HPU by 19%
. Improved FTT by 49%
. Reduced Direct Labor for $900K annualized savings
Improved daily quality by 10% through installation of Quality
Process Review .
Installed a scrap recovery plan that recovered in excess of
$6.0MM in reusable inventory.
Implemented and drove the evolution of Lean Manufacturing and
Design of Six Sigma.
Experience (cont.)
General Electric Corporation
Evandale, Ohio (1989 - 1991)
Supervisor of packaging of spare aircraft engine components and
the timely shipment
of these parts to commercial and military customers around the
world. Responsible for
the supervision of employees and managed the activities of the
assigned departments
in the timely shipment of these parts. I administered the
personnel policies for the
employees and ensured that they were held accountable for the
assigned responsibilities.
Navistar International
Springfield, Ohio (1988 - 1989)
Supervisor of Assembly in the production of heavy duty trucks
and components while
meeting daily production schedules. I was responsible for the
activities of 35 hourly
Employees and assuring that safety and quality guidelines were
followed and that
The equipment was effectively utilized and maintained through
PM schedule completion.
Hill-Rom Incorporated
Batesville, Indiana (1988 - 1988)
Supervised 30 hourly in the Assembly of medical units for use
in hospitals
as well as health care facilities.
. Led an effort that reduced defects by 10%
. Improved assembly productivity by 15%
. Achieved and maintained 100% on time delivery of finished
goods.
General Motors Corporation
Norwood, Ohio (1977 - 1987)
Supervisor of 50 employees in the Assembly in the production of
357 autos per shift while creating and implementing action plans
for the success of the sheet metal and welding departments.
Reduced scrap while improving the production and quality levels
in all departments
I was assigned to.
. Lowered overhead labor by 10%
. Improved Quality by 35%
. Improved machine uptime and productivity
Education Bowling Green State University, Bowling Green, Ohio
. Bachelor of Science
Computer Skills/Specialized Training
. Proficient in Microsoft Word, Excel, Power Point, and
Outlook.
. Lotus Notes
. Kepner-Tregoe Problem Solving
. 8D Cause Analysis
. Lean Manufacturing / Design of Six Sigma / Green Belt
Certified
. Lock Out / Tag Out
. SAP Operating systems / CMMS/ XPPS
. Kaizen / DMAIC/ Theory of Constraints
. OEE and TPM implementation and training
. SMED
. ISO 9000